Production & Process Engineering

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Process Engineer 3
Full Time Professional IRP Medical, San Clemente, CA, US

IRP Medical is seeking a highly hands-on Process Engineer 3 to drive operational excellence within our specialized manufacturing facility, with focus on Liquid Injection Molding (LIM) operations. This critical role blends core process optimization principles with direct, daily operations support. The Engineer will be responsible for executing, monitoring, and controlling key process variables to ensure repeatable, high-quality production. Success in this position requires being the primary technical resource for troubleshooting floor-level issues and spearheading continuous improvement projects to optimize processes for medical device components in alignment with the IRP Quality Management System.

IRP Medical manufactures high-quality silicone and elastomer components for medical and life-science applications. Hands-On Process Execution & Floor Support

Directly support daily LIM manufacturing operations by overseeing the execution of mold setups and production performance on the LIM presses.

Collaborate with toolmakers, engineers, and maintenance to resolve mold and tooling, automation, and other equipment issues.

Work side-by-side with technicians and operators to ensure production follows established standards, work instructions, and safety protocols.

Troubleshoot process and equipment issues on molding machines, automation, and auxiliary equipment in real time to maintain product flow and quality.

Recommend and implement tooling modifications to improve product quality and manufacturability

Provide on-call technical support for critical process and automation issues

Process Monitoring & Optimization

Maintain accurate, legible, and complete production and engineering documentation.

Establish standardized procedures to ensure repeatability, efficiency, and compliance with ISO and medical manufacturing requirements.

Engineering & Technical Support

Participate in cross-functional engineering projects involving new and repeat business.

Assist in project planning, manufacturing handoff, and new product introduction activities.

Assist with mold qualifications, sampling, and new tool launches

Support integration of new automation systems, end-of-arm tooling, and automated inspection systems

Support engineering projects including new equipment implementation and process transfers

Provide technical guidance and support to production teams

Identify and implement Lean, 5S, and continuous improvement initiatives targeting process stability, cost reduction, and production efficiency.

Participate in root cause analysis and corrective action implementation.

Lead small-scale improvement projects and contribute to longer-term process roadmaps.

Interface with production, quality, maintenance, planning, suppliers, and customers as needed to support technical activities and business opportunities.

Provide feedback to leadership regarding bottlenecks, quality risks, and improvement opportunities.

Safety, Quality, and Compliance

Demonstrate a high priority for workplace safety and product quality.

Ensure proper handling of specialty chemicals and equipment.

Bachelor’s degree in Mechanical, Industrial, Chemical, Manufacturing Engineering or post-secondary degree or equivalent combination of relevant education and work experience that will allow successful performance of job expectations.

Years’ Experience: 3-5+ years in manufacturing with LIM and automation experience required. Medical device, aerospace, defense, or related experience in similar process environments preferred. Hands-on manufacturing or production engineering experience strongly preferred.

Strong hands-on mechanical aptitude and comfort working on the production floor.

Experience with Microsoft Office (Word, Excel, Teams).

Experience in medical device manufacturing preferred.

Experience working within ISO-13485 quality systems.

Ability to track, analyze, and act on process data.

Knowledge of Lean, Six Sigma, or continuous improvement tools a plus.

Experience with PLCs, 3D modeling, and precision measurement tools beneficial.

Experience with Arburg and Engel molding presses.

At IRP Medical, we recognize how important your career and benefits are to you and your family. We offer a full suite of benefits, including medical, dental, vision, short and long-term disability coverage, accident insurance, critical illness insurance, basic and supplemental life insurance, employee assistance plan, retirement savings and matching, and other developmental opportunities. IRP Medical is an Equal Opportunity Employer. We consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or any other legally protected status. Applicants requiring reasonable accommodation to complete the application process may contact Human Resources.

This position requires access to information subject to the International Traffic in Arms Regulations (ITAR). S. citizens, lawful permanent residents, refugees, or asylees, as required by U.