Development Engineering

Company Advanced Ceramic Coatings, LLC. (ACC) is a joint venture between GE Aerospace and Lincotek Surface Solutions. ACC is a leader in the ready-to-engine airfoil applications market, namely thermal coatings for aviation components.

The successful candidate will possess experience in a manufacturing industry with increasing responsibilities in Engineering, Operations, and/or Research & Development. Strong focus on process improvement and waste elimination in their responsible areas working closely with Production, Engineering, Facilities, and Quality. He/she will apply techniques and processes, teach and mentor best practices (Lean, Six Sigma, DFM, DFA, DOE, FMEA, VA/VE, etc.).

He/she must be available for one month training in Italy at the headquarters of the Unitedcoatings Group if required. Occasional overseas and domestic travel will be required to support the rapid growth of ACC.

Act as lead technical reference for customer and internal organization in the case of materials, coatings, and assembly applications.

• Maintain alignment with Plant & Production Managers, Director of Engineering, Quality Manager, Facility Manager, CFO, and GM to ensure that customer expectations, validation activities, improvement plans etc. Represent the Company in front of the customers as the Senior Expert on coatings with the goal of increasing the Company’s image and reputation by obtaining the customer’s respect and trust.
• Provide training and mentoring to other ACC staff in technical areas to support daily production, continuous improvement, and New Product and/or Process Introduction.
• Develop and continually improve a documented process for Product Realization. Includes the development of machine design standard & documentation, IQ/OQ/PQ process, and link to TPM
• Review, analyze, and offer Value Analysis/Value Engineering options to customer specifications and requirements. In close collaboration with Plant & Production Managers, Director of Engineering, and Quality Manager to determine and approve the production flow of a new component, fulfillment of its qualification steps and providing the customer products responding to the required quality specifications within the due date and within budget.
• Instrumental in continuous improvement efforts to improve quality, cycle time reduction, and cost improvement. Lead the technical needs for the company e.g. analyze new processes, cost analysis, customer meetings, RFQ analysis, new technologies, etc. Ensure that departmental work methods are compatible with company standards and customer requirements
• Adhere to the Company's Quality and Safety Management System and in accordance with its procedures and requirements.
• Applied knowledge of Lean and Six Sigma methods to improve Key Performance Indicators for Safety, Quality, Delivery, and Cost.
• Active member of the JV Engineering Committee.
• Turbocoating Spa, and GE and share technical potential improvements on processes, equipment, tooling, control systems etc. by defining the design of the improvement, the validation test, the industrialization road map, and the training for employees.
• Develop and optimize end to end processes for fluid-based coatings in the aerospace market using innovative solutions based on data driven analyses. This will include development of formulation, size reduction, mixing, dispersion, suspension, and filtration of various slurries. Utilize performance testing including viscosity, rheology, particle size, flowability, settling, shelf-life stability, and so forth. Liquid coating application processes may include spray, dip, spin and corresponding delivery systems therefore application experience with the operation, modification, maintenance, and calibration of coating equipment is required. Investigate the effects of process variables on slurry properties, application process, coating performance, and final product quality. This role is ideal for a hands-on manufacturing professional with strong analytical and problem-solving skills who enjoys R&D activities on the shop floor and collaborating with cross-functional teams to troubleshoot issues, run experiments, and scale optimized coating processes into production.

This job operates in both an office environment and a manufacturing environment. The role routinely uses standard office equipment, such as computes, phones, photocopiers, filing cabinets and fax machines. The individual will be required to adhere to safety policies and procedures on the manufacturing floor.

This is a full-time position, Monday through Friday 8am to 5pm, with additional hours as business needs necessitate.

Travel

Occasional overseas and domestic travel may be required to support the rapid growth of the company. Availability of 2-3 trips to Italy (annually) of 1-2 weeks each, to line up with HQ about projects, activities, etc.

Bachelor’s degree in Materials, Mechanical or Robotic Engineering required. Personal accountability

• Strong organization and planning abilities
• Minimum ten (10) years of proven knowledge and experience in the Engineering and Manufacturing field. Industrial gas turbine, aerospace, automotive industry experience strongly preferred.
• Lean, TPS, and/or Six Sigma knowledge and application is required.
• New company startup and/or Joint Venture experience preferred.
• Strong knowledge of Solid Works, AutoCAD, and Minitab. Knowledge of CAD/CAM strongly preferred.
• Must have excellent communication skills and experience interacting with all levels of customers, including technical managers.
• Experience with ERP systems preferably SAP.
• Strong knowledge of Microsoft Office, including Microsoft Project.
• Advanced Ceramic Coatings, LLC provides equal employment opportunity to all individuals regardless of their race, color, creed, religion, gender, age, sexual orientation, national origin, disability, veteran status, or any other characteristic protected by state, federal, or local law.