Process Engineering Senior

INEOS is a global manufacturer of petrochemicals, specialty chemicals and oil products. It comprises 15 businesses each with a major chemical company heritage. Its production network spans 65 manufacturing facilities in 16 countries throughout the world. INEOS products make a significant contribution to saving life, improving health and enhancing standards of living for people around the world. Its businesses produce the raw materials that are essential in the manufacture of a wide variety of goods: from paints to plastics, textiles to technology and medicines to mobile phones – chemicals manufactured by INEOS enhance almost every aspect of modern life.
We operate 5 manufacturing sites in Europe and North America (Antwerp BE, Köln DE, Lavéra FR, Plaquemine US, Bayport US). Our total manufacturing capacity is above 3 million tonnes per annum generating an annual EBITDA of ~300 M€. INEOS Oxide is an energetic business which is growing actively on a global level, with projects to extend our production base to new sites in North America and Asia in addition to continued investment on our existing platforms. The Senior Process Engineer will identify, recommend, and implement strategic projects to improve quality, capacity, yield, energy consumption and process safety performance. The individual will lead process design activities and collaborate with operations, project engineering and unit specialists to develop and implement capital projects from concept through startup, including FEED, detailed engineering, commissioning and startup support.
The candidate is responsible for the safe and efficient operation of the Bayport Texas EO/D facility. The Process Engineer is responsible for maintaining the plant assets and protective systems integrity and for identifying and implementing strategic projects.
Safety, Health and Environmental (SHE)
Maintain and control the safe and efficient operation of the production unit using established operating disciplines and procedures. Ensure safety and environmental compliance is achieved.
Responsible for maintaining the plant assets and protective systems integrity.
Participate in the development of operating procedures and training materials.
Provide leadership in PSM and Environmental efforts including Process Hazard Analyses (PHAs), Management of Change process, Risk Assessments and incident investigations.
Understand and lead by example for all safety and environmental programs.
Maintain safety as the highest priority of the plant.
Adhere to and uphold all safety policies and standards.
Manufacturing Excellence
Develop systems to improve and sustain value in the areas of health, safety, environment, production rates, reliability, cost and quality.
Develop recommendations to improve unit performance.
Develop and manage Key Performance Indicators for plant performance.
Monitor, troubleshoot and optimize operating units.
Lead process design activities for capital and expense projects, including development of process design packages, process simulations, heat and material balances, equipment sizing, PFDs, P&IDs, process datasheets, design basis documents and engineering contractor reviews.
Coach less experienced engineers and provide technical training to others.
Knowledgeable about OSHA 1910.119 Process Safety Management and participate and lead PHA’s, HAZOP analysis, MOC and PSSR.
BS Chemical Engineering.
~10+ years of process engineering experience in the chemical, petrochemical, refining or related process industries with demonstrated process design experience.

Training Skills.
Strong computer skills with knowledge of MS Office.
Process modelling using Aspen software.
Demonstrated experience developing heat and material balances, PFDs, P&IDs, equipment datasheets, process calculations, hydraulic analyses and equipment sizing.
Experience supporting FEED, detailed engineering, commissioning and startup.
Experience reviewing EPC contractor process deliverables.
Production support experience alone is not considered equivalent; Knowledge of distillation column operations.
Strong mechanical aptitude.
Problem‑solving skills with data analysis ability.
The worker is subject to inside environmental conditions: protection from weather conditions, but not necessarily from temperature changes.
The worker is subject to outside environmental conditions: no effective protection from the weather.
The worker is subject to both environmental conditions: activities occur inside and outside.
The worker is subject to extreme heat: temperatures above 100 °F for periods of more than one hour.
The worker is subject to hazards: includes a variety of physical conditions, such as proximity to moving mechanical parts, electrical current, working on scaffolding and high places, exposure to high heat or exposure to chemicals.
The worker is subject to atmospheric conditions: one or more of the following conditions that affect the respiratory system or skin: fumes, odors, dusts, mists, gases or poor ventilation.
The worker is subject to oils: there is air and/or skin exposure to oils and other cutting fluids.
The worker is required to don a gas mask.
Performance Indicators
Achieve SHE metric targets for safety and environmental incidents.
Meet or exceed plant production goals.
Meet or exceed production supply reliability.
Discipline: Engineering.
Type: Full‑time.