Process Engineering, Mechanical

BLBD) is recognized as a technology leader and innovator of school buses since its founding in 1927. Our dedicated team members design, engineer and manufacture school buses with a singular focus on safety, reliability, and durability. School buses carry the most precious cargo in the world – 25 million children twice a day – making them the most trusted mode of student transportation. The company is the proven leader in low- and zero-emission school buses with more than 25,000 propane, natural gas, and electric powered buses sold. Blue Bird is transforming the student transportation industry through cleaner energy solutions. For more information on Blue Bird’s complete product and service portfolio, visit

The Fastening & Joining Engineer leads the evaluation, optimization, and modernization of all mechanical joining designs and methods across Blue Bird buses. This role bridges design and manufacturing engineering to drive cost reductions, eliminate leaks, minimize assembly labor, and maximize vehicle durability. The successful candidate serves as the company’s subject matter expert on fastening technologies, overseeing regulatory compliance, standardizing component catalogs, and establishing robust engineering guidelines. Additionally, this position champions innovation by introducing advanced joining methods, including structural adhesives, while providing hands-on troubleshooting and technical mentorship to peer engineering teams.

Evaluate current mechanical joining designs to optimize functionality and performance.
Lead implementation of new fastening and joining methods with engineering teams.
Identify design improvements to decrease material costs and assembly labor.
Standardize joints to eliminate leaks and improve overall bus durability.
Create corporate guidelines for mechanical joints, clamp loads, and thread engagements.
Define precise torque specifications and robust error-proofing strategies for production.
Troubleshoot and resolve manufacturing issues or field failures related to fasteners.
Provide ongoing engineering support and technical guidance to peer engineers.
Champion the introduction of structural adhesives to replace traditional mechanical fasteners.
The candidate shall have demonstrated experience with all types of metal and composite joining methods including mechanical fasteners, adhesives, and various welding techniques.
Excellent written and oral technical communication skills to communicate effectively with team members, suppliers, and other stakeholders to ensure project goals are met.
Familiarity with CAD (e.g., CATIA V6), torque control software (e.g., Atlas Copco Tools Talk), and data acquisition/MES tracking systems
Bachelors of Science in Mechanical, Metallurgical, or Materials Science Engineering from an accredited university.

• 5+ years of experience in an automotive or aerospace manufacturing company that requires a wide variety of fastening and joining solutions.
• S. citizen or permanent resident. Ability to anticipate and understand customer needs and provide guidance

Excellent interpersonal and customer relationship skills to handle difficult and sensitive matters.
Strong project management skills. Exposure to difficult or complex projects a plus.
Flexible workspaces and work hours to help you unleash the best you.
Benefits including medical, dental and vision insurance, 14 paid holidays, vacation time and 401k matching

Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.
Office environment and production environment
Must work in a manufacturing environment with exposure to heat, cold and noise
Fast-paced production area with moving objects and sheet metal
Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions

This commitment applies to all persons involved in Company operations and prohibits unlawful discrimination in all forms.

S. citizen or permanent resident.