Production & Process Engineering

Alkegen brings together two of the world’s leading specialty materials companies to create one new, innovation-driven leader focused on battery technologies, filtration media, and specialty insulation and sealing materials. With over 60 manufacturing facilities with a global workforce of over 9,000 of the industry’s most experienced talent, including insulation and filtration experts, Alkegen is uniquely positioned to help customers impact the environment in meaningful ways. From production operators to engineers, technicians to specialists, sales to leadership, we are always looking for top talent ready to bring their best.  Key ResponsibilitiesProcess Stability & ControlMonitor and analyze manufacturing processes to identify sources of variation and instabilityEstablish and maintain process parameters, standards, and controlsDrive consistency in critical processes (mixing, forming, curing, firing, etc.)Implement corrective actions to address process deviations and non-conformancesProduction Support (Hands-On)Provide real-time troubleshooting on the production floorPartner with operators and supervisors to resolve process-related issues quicklySupport production in meeting daily output and efficiency targetsAct as the primary technical resource for process-related challengesScrap & Yield ImprovementAnalyze scrap trends and identify root causes of defects (e.g., shrinkage, cracking, dimensional issues)Lead structured problem-solving (8D, root cause analysis) to eliminate repeat issuesDevelop and implement actions to improve yield and reduce reworkProcess Documentation & StandardizationDevelop, update, and enforce standard work instructions and process documentationEnsure process changes are validated, documented, and sustainedSupport training of operators on updated processes and standardsData & Process MonitoringTrack key process metrics (yield, scrap, cycle time, throughput)Utilize data to identify trends and drive decision-makingEstablish visual controls and reporting for process performanceCross-Functional CollaborationWork with Quality to ensure product meets specifications and customer requirementsPartner with Maintenance to address equipment-related process issuesSupport Engineering initiatives related to process improvements and new methodsQualificationsBachelor’s degree in Engineering (Mechanical, Chemical, Industrial, or related) preferred but not required3-5+ years of hands-on manufacturing experience (casting, ceramics, composites, or similar preferred)Strong understanding of process control and variation reductionExperience with:Root Cause Analysis (RCA, 8D, CAPA)Process documentation and standardizationScrap reduction and yield improvementAbility to work on the production floor daily in a fast-paced environmentStrong problem-solving and decision-making skillsAt Alkegen, we strive every day to help people - ALL PEOPLE - breathe easier, live greener and go further than ever before. We believe that diversity and inclusion is central to this mission and to our impact. Employment selection and related decisions are made without regard to sex, race, ethnicity, nation of origin, religion, color, gender identity and expression, age, disability, education, opinions, culture, languages spoken, veteran’s status, or any other protected class.SummaryLocation: South Hill, VAType: Full time