SMT Process Engineer (AOI/SPI/XRAY) IB4
Foxconn Industrial Internet - FII
Job Description
Job Description
SMT Process Engineer (AOI/SPI/X-RAY)
Locations: Houston (IB4)
Business Units: CESBG
Job Classification: Exempt
Summary
We are seeking an experienced SMT AOI / SPI / X-Ray Process Engineer to support and improve automated inspection processes within a high-mix, high-complexity electronics manufacturing environment. The successful candidate will be responsible for developing, debugging, optimizing, and sustaining SPI, AOI, and 2D/3D X-Ray inspection programs to ensure world-class quality and manufacturing performance.
Key Responsibilities
- Create, validate, optimize, and maintain SPI, AOI, and 2D/3D X-Ray inspection programs.
- Reduce false calls while improving defect detection and inspection coverage.
- Support NPI launches, production builds, and continuous process improvement initiatives.
- Analyze inspection data to drive improvements in FPY, yield, DPMO, and process capability.
- Investigate and resolve SMT defects including
- Perform root cause analysis and implement corrective actions.
- Support SMT repair and rework activities and validate repair effectiveness using inspection technologies.
- Collaborate with Quality, Manufacturing, NPI, and Production teams to improve SMT processes and product quality.
- 3+ years of hands-on experience developing and maintaining:
- SPI programs
- AOI programs
- X-Ray inspection programs
- Proven experience creating, debugging, and optimizing inspection programs in a production environment.
- Strong analytical, problem-solving, and communication skills.
- Experience with TRI (Test Research Inc.) and ViTrox SPI, AOI, and X-Ray equipment.
- Experience in high-volume, high-mix electronics manufacturing.
- Knowledge of SPC, MES, Lean Manufacturing, and Six Sigma methodologies
- IPC-A-610 Certification
- Working knowledge of IPC workmanship standards and electronics assembly requirements.
- Bachelor's degree in Engineering, Electronics, Manufacturing, or related field.
- Comprehensive benefits package including medical, dental, and vision insurance coverage.
- Basic life insurance and short-term disability coverage provided by employer.
- Supplemental life insurance and long-term disability coverage options available.
- 401K with employer contribution.
- Personal, Vacation, and Holiday paid time off for all full-time employees.
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