Next Generation Air Dominance Assembly Manufacturing Engineer - Experienced/Senior
$103.7k - $140.3kBoeing
Next Generation Air Dominance Assembly Manufacturing Engineer - Experienced/Senior Company: The Boeing Company Boeing seeks Experienced or Senior Assembly Manufacturing Engineers to lead definition, introduction, and continuous improvement of complex assembly and coating processes for up-and-coming Proprietary programs in Berkeley, MO. These senior roles are responsible for driving manufacturability, production reliability, cost reduction, and schedule performance across high-complexity assemblies and production lines. Level 3 focuses on technical leadership for multiple assemblies/cells and medium-to-large projects; Level 4 provides program-level technical direction, strategic planning, and leadership across complex assembles and suppliers. Position Responsibilities: Level 3
- Lead definition, validation, and sustainment of assembly or coating processes for complex structures and systems (final assembly, large subassemblies, systems integration).
- Develop and approve work instructions, automated/robotic solutions, tooling/fixture designs, process flow diagrams, control plans, and FMEAs
- Lead first-article builds, production transfers, line introductions, and ramp up activities; own readiness criteria and acceptance
- Troubleshoot and resolve high-impact production issues using formal problem solving. Drive robust corrective/preventive actions
- Identify opportunities for capital equipment and automated assembly systems (robotics, automated fastening, metrology) and support the procurement, installation and qualification processes
- Lead cross-functional teams (manufacturing, quality, design, planning, supply chain) to implement DFMA, manufacturing readiness and producibility initiatives
- Mentor and develop Level 1/2 engineers; allocate engineering resources to meet program demands
- Support supplier readiness, process audits, and supplier corrective action plans for critical suppliers
- Work with cross functional teams to utilize data-driven tools (SPC, throughput analysis, process capability studies) to maintain and improve production performance
- Serve as principal technical authority for assembly manufacturing across multiple complex assemblies or a major program segment
- Establish assembly manufacturing strategy, standards, and best practices; drive long-term capability roadmaps (automation, digital manufacturing, advanced metrology)
- Lead large capital projects and complex automation deployments from concept through qualification and production sustainment
- Represent Boeing in customer and regulatory reviews related to manufacturing processes, product conformance, and certification activities
- Lead complex supplier development programs, including on-site supplier engineering, technical problem resolution, and strategic supplier partnerships
- Drive enterprise-level continuous improvement (Lean, Six Sigma), supply chain cost-to-serve reductions, and risk mitigation for production continuity
- Provide technical oversight and approval authority for critical process changes, design-for-manufacturability recommendations, and release-to-production decisions
- Coach, mentor, and develop engineering leaders; influence organizational priorities and resource planning
- Bachelor of Science degree in Engineering, Engineering Technology (including Manufacturing Technology), Computer Science, Data Science, Mathematics, Physics, Chemistry or non-US equivalent qualifications directly related to the work statement
- 5 or more years' related work experience or an equivalent combination of technical education and experience
- Experience with process definition for assemblies: fastening, drilling, riveting, adhesive/sealant processes, systems installation, kitting, and final integration.
- Experience with tooling/fixture specification, capital equipment qualification, and production transfer.
- Proficient with formal problem solving, FMEA, control plans, SPC, and data-driven continuous improvement.
- Experience with Catia, NX, or similar CAD; tooling layout and tolerance stack-up analysis.
- This position requires the ability to obtain a US Security Clearance for which the US Government requires US Citizenship as a condition of employment. An interim and/or final U.S. Secret Clearance Post-Start is required.
- This position requires the ability to obtain Special Program Access, for which the U.S. Government requires U.S. Citizenship only.
- Level 4: 9 or more years' related work experience or an equivalent combination of technical education and experience
- Deep expertise with automation (robotics, automated fasteners, torque/software controls), metrology systems, and manufacturing systems integration.
- Track record of leading large capital projects, supplier development, and interacting with certification authorities (FAA/EASA) preferred.
- Demonstrated strategic leadership, change management, and ability to influence at senior levels.
- Familiarity with Boeing systems (Enovia/3DEXPERIENCE, SAP) or equivalent PLM/ERP systems.
- Certifications in Lean, Six Sigma (Green/Black Belt), or Project Management (PMP) preferred.
- Experience with composites and metallic hybrid assemblies, automated fastening systems, and digital manufacturing tools.
- Best in class 401(k) plan: we'll match your contributions dollar for dollar, up to 10% of eligible pay with Immediate 100% vesting
- *Student Loan Match: The Boeing 401(k) Student Loan Match allows eligible enrolled U.S. employees to have their qualified student loan debt payments counted, along with any match-eligible contributions they make, for purposes of determining the Company Match to employees' Boeing 401(k) accounts.
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$100.3k - $135.7k
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