Process Engineering Manager

RPSNA Louisville KY

Full time

REQ_94504

Accelerate the possible by joining a winning Amcor team that's transforming the packaging industry and improving lives around the world.

At Amcor, we unpack possibility through our innovative and responsible packaging to provide solutions that benefit our customers, our people and our planet. More than 10,000 consumers worldwide encounter our products every second and rely on us for safe access to food, medicine and other goods. We value their trust by making safety our guiding principle. It's our core value and integral to how we do business.

Beyond this core principle, our shared values and behaviors unite us as we work together to elevate customers, shape lives and protect the future. We champion our customers and help them succeed. We play to win - adapting quickly in an everchanging world - and make smart choices to safeguard our business, our communities and the people we serve for generations to come. And we invest in our world-class team, empowering our colleagues to unpack their potential, because we believe when our people grow, so does our business.

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Job Description

Job Description: Processing Engineer Manager - Plastics (RHB & SBM)

Position Summary

The Processing Engineer is responsible for optimizing and supporting all plastics processing operations related to reheat and blow and stretch blow molding for high-quality food grade bottles. This role develops robust process parameters, improves productivity and efficiency, ensures compliance with quality and regulatory standards, and provides technical leadership during production, trials, and new product introductions.

Key Responsibilities

Process Development & Optimization

• Develop, implement, and maintain optimal processing parameters for RHB and SBM equipment.

• Assess and improve cycle times, material utilization, energy consumption, and overall production efficiency.

• Lead root-cause troubleshooting efforts for process-related issues such as material distribution, haze, stress cracking, dimensional variation, or weight variation.

Technical Support & Troubleshooting

• Provide day-to-day technical support to production teams to ensure stable and efficient operations.

• Conduct in-depth analysis of process deviations and implement corrective and preventive actions.

• Support blow molding machine startups, material changes, mold changes, and new tooling qualification.

Quality & Compliance

• Ensure all processes meet rigorous food- and pharma-grade requirements including GMP, cGMP, FDA, and internal quality standards.

• Collaborate with Quality Assurance to resolve nonconformances and enhance product consistency.

• Maintain accurate and compliant process documentation, including validation protocols, setup sheets, and process parameters.

Tooling & Equipment

• Work closely with tooling, maintenance, and engineering teams to optimize mold performance, cooling efficiency, preform handling, and blow configurations.

• Assist in qualification, installation, and optimization of molds, tooling, and auxiliary equipment.

• Recommend equipment upgrades or process enhancements to improve capability and reliability.

Continuous Improvement & Projects

• Lead or support continuous improvement initiatives (Lean, Six Sigma, DOE, SPC).

• Drive cost-saving initiatives through improved yields, reduced scrap, and enhanced line performance.

• Participate in new product development, ensuring manufacturability and smooth scale-up from pilot to full production.

Training & Documentation

• Train operators and technicians on best practices, processing standards, and safe machine operation.

• Develop and maintain SOPs, setup guides, and process control documents.

• Promote a culture of safety, quality, and operational excellence.

Qualifications

Required

• Bachelor's degree in Plastics Engineering, Chemical Engineering, Mechanical Engineering, or related technical field. (or equivalent experience)

• 2-5 years of experience in plastics processing, specifically reheat & blow or stretch blow molding.

• Strong understanding of PET processing, blow molding principles, and material behavior.

• Experience working in food- or pharmaceutical-grade manufacturing environments.

• Solid problem-solving skills using structured methodologies (RCA, DMAIC, DOE).

• Knowledge of statistical process control (SPC) and process validation.

Preferred

• Experience with leading RHB/SBM platforms (e.g., Sidel, Krones, KHS, SIG, Aoki).

• Familiarity with regulatory standards such as FDA 21 CFR, HACCP, SQF, or ISO 22000.

• Working knowledge of preform design, mold design, and bottle performance testing.

• Lean/Six Sigma certification.

• Proficiency with CAD, data-analysis tools, or process-monitoring systems.

Core Competencies

• Strong analytical and troubleshooting capability

• Process discipline and attention to detail

• Technical expertise in PET processing and blow molding technologies

• Effective communication and cross-functional collaboration

• Leadership in driving continuous improvement

• Ability to work in a fast-paced, highly regulated environment

Working Conditions

• On-site role in a manufacturing environment

• Regular interaction with blow molding equipment, compressed air systems, and high-temperature processes

• Occasional evening or weekend support during critical production runs or equipment trials

Our Expectations

We expect our people to be guided by The Amcor Way and demonstrate our Values every day to enable the business to win. We are winning when:

• Our people are engaged and developing as part of a high-performing Amcor team

• Our customers grow and prosper from Amcor's quality, service, and innovation

• Our investors benefit from Amcor's consistent growth and superior returns

• The environment is better off because of Amcor's leadership and products

Equal Opportunity Employer/Minorities/Females/Disabled/Veterans/Sexual Orientation/Gender Identity

Amcor is an Equal Opportunity Employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability status, protected veteran status, or any other characteristic protected by law.

If you would like more information about your EEO rights as an applicant under the law, please click on the "Know Your Rights: Workplace Discrimination is Illegal" Poster . If, because of a medical condition or disability, you need a reasonable accommodation for any part of the employment process, please call View phone number on click.appcast.io and let us know the nature of your request and your contact information.

E-Verify

We verify the identity and employment authorization of individuals hired for employment in the United States.

Benefits

When you join Amcor, you will have access to a comprehensive benefits and compensation package that includes:

• Medical, dental and vision plans

• Flexible time off, starting at 80 hours paid time per year for full-time salaried employees

• Company-paid holidays starting at 8 days per year and may vary by location

• Wellbeing program & Employee Assistance Program

• Health Savings Account/Flexible Spending Account

• Life insurance, AD&D, short-term & long-term disability, and voluntary benefits

• Paid Parental Leave

• Retirement Savings Plan with company match

• Tuition Reimbursement (dependent upon approval)

• Discretionary annual bonus program (initial eligibility dependent upon hire date)

About Amcor

Amcor is the global leader in developing and producing responsible consumer packaging and dispensing solutions across a variety of materials for nutrition, health, beauty and wellness categories. Our global product innovation and sustainability expertise enables us to solve packaging challenges around the world every day, producing a range of flexible packaging, rigid packaging, cartons and closures that are more sustainable, functional and appealing for our customers and their consumers. We are guided by our purpose of elevating customers, shaping lives and protecting the future. Supported by a commitment to safety, over 75,000 people generate $23 billion in annualized sales from operations that span over 400 locations in more than 40 countries. NYSE: AMCR; ASX: AMC?

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