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Vice President Operations

Aerostar Manufacturing

VP of Operations (Manufacturing)

Romulus, MI

We are seeking a VP of Operations to lead and scale our global manufacturing operations, driving performance across our U.S. and India facilities.

Position Summary

The VP of Operations (manufacturing) will be responsible for end-to-end operational leadership, including manufacturing, quality, supply chain, and production control. This role will drive execution, accountability, and scalability to support aggressive growth targets while maintaining world-class quality and delivery performance.

Key Responsibilities

Operational Leadership

  • Lead global manufacturing operations across multiple sites (U.S. and India)
  • Drive improvements in on-time delivery, quality, throughput, and cost structure
  • Oversee S&OP, capacity planning, supply chain, and production control
  • Build and enforce standard work, KPI dashboards, and accountability systems

Technical & Manufacturing Excellence

  • Ensure strong execution in:
  • CNC machining, tooling, and process capability
  • IATF 16949, AS9100, ITAR, NADCAP, and customer audit readiness
  • NPI, ECN/ECO processes, and engineering collaboration
  • Optimize cost drivers including labor efficiency, scrap, rework, and utilization

Strategic Execution

  • Translate business growth targets into:
  • 3-year operational roadmap
  • Capacity and capital investment plans
  • Global organizational structure and talent strategy
  • Partner with Sales/BD to ensure quotes and forecasts are operationally executable

Cross-Functional Integration

  • Align Engineering, Quality, Operations, and Program Management
  • Strengthen global supply chain and vendor performance
  • Ensure seamless execution from RFQ → NPI → Production → Change Management

Key Performance Indicators (KPIs)

  • On-Time Delivery (OTD) ≥ 95%
  • Year-over-year Quality PPM reduction
  • Productivity improvement ≥ 5–8% annually
  • Scrap and rework reduction
  • Capacity utilization and throughput gains
  • S&OP adherence and forecast accuracy
  • Cost per unit and margin performance

Experience Requirements

  • 15+ years in manufacturing operations
  • 7+ years in multi-site or global leadership roles
  • Experience in precision machining, aerospace/defense, or regulated environments
  • Proven success scaling operations across U.S. and offshore (India experience strongly preferred)
  • Demonstrated results improving delivery, quality, and cost simultaneously

Technical Expertise

  • CNC machining and manufacturing process knowledge
  • Deep understanding of AS9100, ITAR, and regulated environments
  • Strong background in lean transformation and continuous improvement
  • Experience with S&OP, forecasting, and capacity modeling
  • Supply chain, vendor management, and risk mitigation expertise

Leadership Profile

  • High accountability, disciplined, and execution-focused
  • Builds and leads high-performing, cross-functional teams
  • Strong global leadership with cultural awareness
  • Data-driven decision maker who challenges underperformance
  • Calm under pressure; decisive in ambiguity
  • Transparent communicator with executive presence

Education

  • Bachelor’s degree in Engineering, Operations, Supply Chain, or related field
  • MBA or Master’s degree preferred
  • Lean Six Sigma Black Belt (or equivalent) strongly preferred

Why Join Aerostar

  • High-growth environment with strong leadership vision
  • Opportunity to build and scale global operations
  • Direct impact on strategy, performance, and organizational success
  • Collaborative, values-driven culture focused on excellence and accountability

If you’re a results-driven operations leader ready to build and scale a global manufacturing organization, we’d love to connect.

Vacancy posted 19 hours ago
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