Senior Controls Engineer

Senior Controls EngineerDaniels Health is seeking an experienced Senior Controls Engineer to join our growing US engineering team and help design, build, and optimize the next generation of automated medical waste processing systems. This is a hands-on, high-impact role where you will work at the intersection of PLC control systems, robotics, and machine vision in safety-critical, high-throughput industrial environments. If you enjoy complex automation challenges and want your work to have meaningful impact across healthcare safety and environmental outcomes, this role offers both technical depth and scale.Daniels Health is a global leader in healthcare waste management and infection prevention, partnering with hospitals and health systems across the United States and internationally.We are experiencing strong and sustained growth, driven by expanding healthcare demand and continued investment in automation, robotics, and advanced manufacturing. This is a hybrid role. Travel will be required throughout the USA and Canada and some other overseas locations. Travel to Taylor, Michigan will be required for Induction training.What You Will Do:Design, develop, program, and maintain PLC-based control systems for advanced medical waste processing equipment,Integrate, program, and commission industrial robots for material handling, sorting, and automated processingDesign, implement, and optimize machine vision systems for detection, classification, inspection, and process verificationTrain, tune, and validate vision models to ensure accuracy, robustness, and regulatory complianceCollaborate with mechanical, electrical, robotics, and software engineering teams to deliver fully integrated automation solutionsSupport commissioning, troubleshooting, and root-cause analysis across controls, robotics, and vision systemsPrepare and review electrical, hydraulic, and pneumatic control drawings for new equipment and system upgradesDevelop system documentation including functional specifications, control narratives, operator manuals, maintenance documentation, and validation protocolsEnsure all control system designs comply with applicable US medical waste, environmental, and machine safety regulationsWork closely with suppliers, system integrators, and external service providers to deliver projects on time and to specificationDrive continuous improvement in automation performance, reliability, safety, and sustainabilityAbout You:Bachelor's degree in Electrical Engineering, Mechatronics, Automation Engineering, or a related discipline8+ years of experience in a controls or automation engineering roleStrong PLC and HMI programming experience with platforms such as Allen-Bradley, Siemens, Beckhoff, or AutomationDirect Hands-on industrial robotics experience including programming, commissioning, and safety integration (FANUC, ABB, KUKA, Hyundai, or similar)Strong machine vision experience using Cognex, Keyence, OpenCV, or comparable systemsSolid understanding of industrial communication protocols including EtherNet/IP, Modbus, and OPC UAExperience with motion control, servo systems, and safety-rated automation componentsAbility to read and create electrical schematics, P&IDs, and mechanical drawingsExperience working in regulated or safety-critical environments such as medical, pharmaceutical, or waste processing is highly desirableStrong troubleshooting, analytical, and problem-solving skillsExcellent written and verbal communication skills and the ability to collaborate across cross-functional teamsAbility to work independently and manage projects with multiple stakeholders and vendorsWillingness to travel domestically and internationally as requiredWhy Join Daniels?Work on large-scale, complex industrial automation systems with real-world impactBe part of a rapidly growing organization investing heavily in robotics, machine vision, and advanced controlsHigh autonomy with strong engineering influence and end-to-end system ownershipCareer growth aligned with a scaling US and global businessPurpose-driven work in a highly regulated, safety-critical environment$125,375 - $141,079 a year "The pay range for this position is $125,375 to $141,079 salary. Actual compensation within this range will depend on factors unique to each candidate, such as prior experience, skill, certifications, and work location. Pay variations by location reflect local conditions and differences in the cost of labor. At Daniels Health, we are committed to supporting our employees' well-being, work-life balance, and career growth through a comprehensive benefit package. Eligible employees enjoy benefits such as medical, dental, and vision insurance, retirement savings plans with company match contributions, paid vacation and sick time, wellness resources, life insurance, and professional development opportunities."