Quality Inspector

Quality InspectorThe Quality Inspector ensures that metal-mechanic automotive components meet customer specifications, internal standards, and regulatory requirements. This role involves performing inspections, measurements, and documentation to maintain product quality throughout the manufacturing process.Key ResponsibilitiesInspection & MeasurementPerform dimensional and visual inspections of metal components using calipers, micrometers, gauges, and CMM.Verify compliance with engineering drawings, GD&T, and specifications.DocumentationRecord inspection results in quality systems and maintain traceability.Prepare inspection reports and non-conformance documentation.Process ControlMonitor production processes for adherence to quality standards.Report deviations and assist in corrective actions.ComplianceEnsure adherence to IATF 16949, ISO 9001, and customer-specific requirements.CommunicationCollaborate with production and quality engineers to resolve issues.Support internal and external audits.Areas of ResponsibilityIncoming material inspection.In-process and final product inspection.Non-conformance reporting and containment.Calibration of measurement tools.Organizational ReportingReports To: Quality Supervisor or Quality Manager.Interfaces With: Production, Engineering, Quality Assurance, and occasionally customers.Required QualificationsHigh school diploma or technical certification in metal-mechanic or related field.Experience in automotive manufacturing quality control.Knowledge of GD&T and measurement techniques.Ability to read and interpret technical drawings.Familiarity with quality standards (IATF 16949, ISO 9001).Core Technical Skills1. Measurement & Inspectiona. Proficiency in calipers, micrometers, gauges, CMM (Coordinate Measuring Machine).b. Ability to read and interpret engineering drawings and GD&T (Geometric Dimensioning & Tolerancing).c. Knowledge of surface finish, hardness, and material property testing.2. Quality Standards & Compliancea. Understanding of IATF 16949, ISO 9001, and customer-specific requirements.b. Familiarity with control plans, inspection plans, and work instructions.3. Documentation & Reportinga. Ability to complete inspection reports, NCRs (Non-Conformance Reports).b. Experience with PPAP documentation and traceability systems.4. Statistical & Analytical Skillsa. Basic knowledge of SPC (Statistical Process Control).b. Ability to use quality tools like Pareto charts, cause-and-effect diagrams.5. Problem-Solvinga. Support root cause analysis using 5-Why, Fishbone diagrams.b. Assist in implementing corrective and preventive actions.6. Technical Softwarea. Familiarity with ERP systems, quality management software, and MS Office.b. Basic understanding of CMM programming (optional but valuable).KPIs for a Quality Inspector1. Inspection Accuracya. First Pass Yield (FPY) Goal: = 98% (parts accepted without rework).b. Inspection Error Rate Formula: Incorrect inspections ÷ Total inspections × 100. Goal: = 1%.2. Productivitya. Inspection Cycle Time Average time per part or batch inspection. Goal: Continuous improvement.b. Number of Inspections Completed per Shift Measure throughput efficiency.3. Compliance & Documentationa. % of Inspection Reports Completed Correctly Goal: = 99%.b. Audit Findings Related to Inspection Goal: Zero major findings.4. Quality Performancea. Defects Detected Before Shipment Goal: High detection rate (prevent escapes).b. Customer PPM (Parts Per Million) Indirect measure of inspection effectiveness.5. Training & Competencya. Training Hours Completed Goal: = 20 hrs/year.b. Skill Certification Compliance Goal: 100% certified for required tools and processes.Work Environment:Ability to lift and carry up to 25 pounds.Ability to stand, walk, and move for extended periods.Ability to bend, squat, and reach overhead as needed.Working Conditions:Warehouse environment with fluctuating temperatures.Exposure to loud noises, dust, and other typical warehouse conditions.Use of personal protective equipment (PPE) as requiredBenefits:#401k – 401(k) retirement plan with company match#health_insurance – Comprehensive medical health insurance#dental_insurance – Dental coverage#vision_insurance – Vision/optical coverage#paid_holidays – Paid company holidays throughout the year#pto – Paid Time Off (PTO) and vacation days