Twin Screw Extrusion Operator / Technician

XPM Plastics Compounding | Shirley, MA XPM Plastics Compounding is an advanced twin-screw thermoplastic compounding facility specializing in highly engineered polymer formulations for demanding industrial and medical applications. As an affiliate of Benefits 401(k) 401(k) matching Competitive salary Dental insurance Free uniforms Health insurance Opportunity for advancement Paid time off Profit sharing Signing bonus Training & development XPM Plastics Compounding | Shirley, MA XPM Plastics Compounding is an advanced twin-screw thermoplastic compounding facility specializing in highly engineered polymer formulations for demanding industrial and medical applications. As an affiliate of TPE Solutions , a trusted thermoplastic elastomer supplier and formulator since 2004, XPM combines decades of polymer expertise with state-of-the-art manufacturing capabilities. We are seeking an experienced Twin Screw Extrusion Operator / Technician to join our growing manufacturing team. This is a hands‑on position for someone who understands twin‑screw extrusion, enjoys working with sophisticated equipment, and takes pride in producing consistent, high‑quality materials. Why Join XPM? Competitive pay Profit‑sharing opportunities 401(k) with company contribution Medical and dental insurance Paid time off Annual performance and salary reviews Bonus opportunities Small, close‑knit team Opportunity to work with state‑of‑the‑art twin‑screw extrusion equipment Opportunity to support both commercial production and new product development Growing company with significant investment in advanced American manufacturing The Role The Twin Screw Extrusion Operator / Technician is responsible for the setup, operation, monitoring, and basic troubleshooting of co‑rotating twin‑screw compounding lines. The position works closely with Engineering, Quality, and Management to produce specialty polymer compounds safely, efficiently, and consistently. XPM operates a broad range of twin‑screw equipment, including 20 mm, 32 mm, 35 mm, 40 mm, 60 mm, and 75 mm lines . Key Responsibilities Set up, start, operate, monitor, and shut down twin‑screw extrusion lines Prepare and load raw materials, including resins, fillers, additives, and colorants Verify material identity, lot numbers, formulations, and batch documentation Set up feeders, screw configurations, barrels, dies, and downstream equipment Monitor and adjust temperature, screw speed, torque, pressure, feed rates, and throughput Operate gravimetric and volumetric feeding systems Make process adjustments to maintain consistent production and product quality Perform material changeovers, purges, cleanouts, and line preparation Operate pelletizing and downstream material‑handling equipment Perform in‑process quality checks such as moisture, bulk density, MFI, appearance, and color Accurately document production data, process conditions, material lots, and quality results Identify and troubleshoot basic process, feeder, and material‑flow issues Recognize abnormal equipment conditions and work with Maintenance or Engineering when additional support is required Assist with new material trials, process development, and production scale‑up Maintain a clean, organized, and safe work environment Follow all safety, quality, environmental, and housekeeping requirements Qualifications Required: Hands‑on experience operating twin‑screw compounding equipment Understanding of polymer processing and extrusion fundamentals Mechanical aptitude and strong troubleshooting skills Ability to read and follow formulations, batch sheets, and process instructions Strong attention to detail and commitment to quality Ability to work effectively as part of a small manufacturing team Ability to lift up to 70 lbs. and work in an industrial manufacturing environment High school diploma or GED Preferred: Experience with Brabender feeders, Leistritz extruders, or similar equipment Experience with gravimetric or loss‑in‑weight feeding systems Experience processing TPU/TPEs, PE, PP, nylon/PA, or other engineered resins Knowledge of fillers, additives, pigments, and color dispersion Understanding of screw design, shear, residence time, and material dispersion Experience with production trials, new formulations, or scale‑up Basic mechanical troubleshooting experience Forklift certification or willingness to obtain certification Technical, vocational, plastics, or manufacturing training What We’re Looking For We are looking for someone who is hands‑on, dependable, mechanically inclined, and detail‑oriented . The right candidate takes ownership of their equipment and production line, understands that small process changes can have a significant impact on compound quality, and is comfortable working in a growing operation where every team member plays an important role. This is an opportunity to work directly with advanced twin‑screw compounding technology and contribute to both commercial manufacturing and the development of new, highly engineered polymer compounds . Compensation $22.00 – $32.00 per hour , depending on experience and qualifications. Benefits 401(k) with company contribution Medical insurance Dental insurance Paid time off Profit sharing Performance/bonus opportunities Annual performance and salary reviews Location: Shirley, Massachusetts #J-18808-Ljbffr TPE Solutions