Process Control Specialist

Process Control Specialist

Summary

Title:Process Control Specialist

ID:2024

Location:Sioux City, IA

Department:Automation

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Description

About the Role

Are you passionate about automation and solving real-world challenges? Join us as aProcess Controls Specialistand play a key role in delivering reliable, cutting-edge control systems for our customers. In this hands-on role, you’ll troubleshoot, program, and support PLC-based systems, instrumentation, and electrical equipment across diverse industrial environments. You’ll work both independently and as part of a project team to install, commission, and maintain safe, efficient, and well-documented control solutions.

What You’ll Do

• Diagnose, repair, and installelectrical and control systems, includingPLCs, HMIs, VFDs, and integrated hardware/software solutions

• Install and troubleshoot instrumentation for pressure, temperature, flow, and level, plus digital communication systems like radio, cellular, and Ethernet

• Resolve issues with control loops,4–20 mA signals, motor controllers, relays, and ladder logic

• Configure and program VFD systems; analyze and improve existing PLC programs

• Upgrade and maintainPLC and HMI systems, including cabinet and field terminations

• Support commissioning, calibration, startup, and ongoing service of control systems

• Interpret and update electrical schematics, blueprints, andP&ID drawings—even when documentation is limited

• Travel to customer sites for installations, service, and meetings as needed

What You’ll Bring

• Hands-on experiencewith PLCs, HMIs, drives, motors, and industrial controls

• Technical education (vocational/associate degree) or 3–5 years of relevant experience

• Strong troubleshooting skills across electrical, mechanical, and pneumatic systems

• Proficiency withRockwell Automation tools(RSLogix 500/5000, PanelBuilder32, FactoryTalk View Studio) and Microsoft Office

• Ability towire systemswith or without detailed schematics

• Self-starter mindset with flexibility for callouts and occasional overtime

• Excellent organization and attention to detail under pressure

• Physical ability to lift up to 50 lbs and work indoors/outdoors, including climbing and bending

• Valid driver’s license and willingness to travel

Ideal Candidate

The ideal candidate demonstratesLevel 2 proficiency or above, with strong technical skills, problem-solving ability, and a commitment to safety and continuous learning.

Your Growth Path

We invest in your development through a clear progression plan:

• Level 1: Foundations– Use a multimeter for AC/DC voltage and current; wire and troubleshoot relay logic circuits; read and modify electrical schematics; connect to PLCs via RSLogix 500/5000; build control panels and install wiring

• Level 2: Systems and Drives– Troubleshoot and start up PowerFlex VFDs; install and troubleshoot signal loops and communication radios

• Level 3: HMI and Instrumentation– Create and troubleshoot FactoryTalk View ME projects; calibrate and troubleshoot advanced instrumentation

• Level 4: Advanced Controls & Leadership– Write PLC programs in Studio 5000; lead new or retrofit control system installations; mentor and guide technicians on projects; advancement requires demonstrated proficiency at each level

Thompson Solutions Group is an Equal Employment Opportunity Employer