Continuous Improvement Sr. Manager

Country

United States of America

State / County

Arizona, California, Connecticut, Florida, Nevada, New Hampshire, Oklahoma

City

Carson City, Covina, Groton, Phoenix, Port St. Lucie, San Leandro, Tulsa

Division

Structurals

Company

Structurals Division

Function

Quality

Workplace Type

Hybrid

Position type

Full Time

Opportunity ID

20782

Job Description

Role Summary

The Sr. Manager, Continuous Improvement is a key strategic leader-not an individual contributor role. This position will:

* Partner with senior facility leaders, directors, and functional heads to shape the long-term continuous improvement vision, requiring 75% travel across our various sites.

* Lead the creation and governance of a multi-year Continuous Improvement Roadmap outlining priorities, sequencing, resource allocation, and targeted operational areas.

* Drive both the strategic planning and tactical execution of Lean, Six Sigma, and operational excellence initiatives across multiple manufacturing departments.

* Influence, coach, and align cross-functional teams at all levels to accelerate performance improvement and operational discipline.

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Key Responsibilities

Strategic Leadership & Roadmap Ownership

* Develop, maintain, and communicate a comprehensive multi-year CI Roadmap, including:

o Types of CI events (Kaizen, 5S, VSM, SMED, etc.)

o Prioritization, sequencing, and expected impact

o Targeted departments, functional areas, and KPIs

* Facilitate annual CI planning cycles with senior leadership to ensure alignment to business goals, growth plans, and customer commitments.

* Identify high-value opportunities through data-driven analysis and present recommendations to executive leadership.

Operational Excellence Execution

* Lead the design and implementation of a scalable, structured Continuous Improvement Program tailored to Cherry Aerospace's high-volume aerospace fastener production processes.

* Conduct time studies, bottleneck analysis, and process mapping to identify inefficiencies. Drive implementation of:

o Standardized work

o Line balancing

o Waste elimination initiatives

o Cycle-time reduction strategies

* Lead structured root-cause investigations using 5 Whys, Fishbone, DMAIC, and other methodologies to address recurring quality and operational challenges.

* Implement in-process inspection systems, operator training programs, and mistake-proofing measures to reduce scrap and improve first-pass yield.

Lean & SMED Deployment

* Utilize SMED principles to reduce tooling and machine changeover times; redesign tooling layouts, material flow, and quick-change fixtures to improve uptime.

* Drive improvements in:

o Throughput

o Equipment utilization

o Lead time

o Labor productivity

Cross-Functional Leadership & Coaching

* Facilitate Kaizen events, problem-solving workshops, and cross-functional CI activities.

* Provide ongoing coaching to supervisors, engineers, operators, and managers to build Lean capability and a culture of continuous learning.

* Act as an internal consultant to guide major transformation efforts and ensure sustainment of improvements.

Tracking & Reporting

* Establish performance dashboards and regularly report CI progress, savings, and KPI impacts to senior leadership.

* Ensure all initiatives deliver measurable and sustainable results aligned with the Continuous Improvement Roadmap.

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Qualifications

* Bachelor's degree in Engineering, Operations, Business, or related field (Master's preferred).

* 7-10+ years of experience in operations, manufacturing, or continuous improvement roles, with increasing leadership responsibility.

* Lean Six Sigma certification required (Black Belt strongly preferred).

* Proven success designing and leading enterprise-level CI programs or multi-site improvement initiatives.

* Strong capability in Lean tools, Six Sigma methodology, process optimization, and structured problem solving.

* Exceptional leadership, facilitation, project management, and communication skills.

* Demonstrated ability to influence and drive change across all levels of the organization, including senior executives.

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Preferred Attributes

* Experience in aerospace, precision machining, high-volume fasteners, or other regulated manufacturing environments.

* Experience leading major transformation initiatives (Lean conversions, turnaround work, greenfield startup support, or similar).

* Expertise in change management, organizational alignment, and leadership coaching.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

For informational purposes only, the range of pay for this role is $130,000 to $160,000 US Dollar (USD) Salaried based on a variety of factors. For informational purposes only, this role is eligible to participate in the Company's Quarterly Cash Bonus Plan, paid out at the quarterly bonus factor of 3X the Company's bonus multiple, based on the Company's performance in the applicable quarter. Employees will receive 120 hours paid time off every year. Employees will also receive 10 paid holidays. Employees (and their families) are eligible to participate in the company's medical, dental, vision, and basic life insurance. Employees are eligible to enroll in the Company's 401(k) plan.


This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To comply with those regulations, this position may require applicants to be U.S. Persons (i.e., U.S. citizens, U.S. lawful permanent residents, protected individuals as defined by 8 U.S.C. 1324b(a)(3)), or eligible to obtain the required export authorizations from the U.S. Department of State or the U.S. Department of Commerce.

Company Profile

With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability - not just in the materials and products we make, but in the people we recruit.

PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.

In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.

Precision Castparts Corp. and its affiliates do not accept unsolicited resumes from search firms or employment agencies. Unsolicited resumes will become the property of Precision Castparts Corp & its affiliates, and no fee will be paid.