Build Mechanical Technician

Build Mechanical Technician

CGI Federal is seeking a Build Mechanical Technician to provide advanced hands on expertise in the assembly, fabrication, modification, and repair of prototype hardware and complex mechanical systems for a Next Generation Command and Control (NGC2) program with the US Army. This role plays a key part in building NGC2 capabilities by working across all phases of the hardware manufacturing process. The technician develops, implements, and improves shop procedures, build guidelines, and assembly standards while collaborating closely with engineers, machinists, and manufacturing specialists to deliver high quality prototype and production ready components. This position is located in Aberdeen, MD.

Prototype Assembly & Construction. Assemble, construct, and modify prototype systems, subsystems, and mechanical components. Support hands on fabrication of prototype hardware from engineering drawings or models. Perform complex mechanical builds requiring advanced precision, alignment, and fit up skills.

Mechanical Fabrication & Shop Expertise. Operate numerical control (NC) machines, machining equipment, and fabrication tools. Fabricate brackets, housings, structural components, and support hardware. Apply knowledge of manufacturing best practices, machining principles, and fabrication techniques.

Repair & Rework of Mechanical Systems. Perform repair, rework, or refurbishment of prototype and pre production components. Conduct troubleshooting and corrective actions for mechanical build issues. Ensure rework meets engineering, quality, and safety requirements.

Process Documentation & Standards. Develop task specific build procedures, standards, and guidelines for mechanical work. Update shop practices, tooling requirements, and assembly methods as needed. Support creation of manufacturing documentation such as build travelers or work instructions.

Engineering Collaboration. Work from engineering drawings, models, sketches, or digital technical data. Provide feedback to engineers to improve design manufacturability and assembly feasibility. Support first article builds and participate in design for manufacturing reviews.

Full Lifecycle Hardware Support. Support all phases of the hardware manufacturing process from prototype to low rate production. Assist with material handling, equipment setup, and shop floor readiness. Ensure build tasks meet program timelines, quality requirements, and configuration standards.

Required qualifications to be successful in this role:

Education. AA/AS degree from an accredited college in Engineering or related field, OR Graduation from a 2 year technical school with certification in relevant mechanical discipline Experience. 5+ years of experience assembling, constructing, or fabricating prototype systems and subsystems. Hands on experience using manual and/or numerical control machining equipment. Experience working in a machine shop, prototype lab, or advanced manufacturing environment. Experience interpreting engineering drawings, schematics, and mechanical documentation Technical Skills. Proficiency in mechanical assembly, machining, and precision fabrication. Ability to operate shop equipment such as drills, mills, lathes, saws, and NC machines. Strong understanding of mechanical tolerances, fasteners, materials, and fabrication methods. Ability to follow and create technical instructions, build documentation, and procedures Work Style & Core Abilities. Strong attention to detail and commitment to quality workmanship. Ability to work independently and within cross functional engineering/manufacturing teams. Ability to support rapid prototype schedules and adapt to evolving engineering requirements

Skills:

What you can expect from us: Together, as owners, let's turn meaningful insights into action. Life at CGI is rooted in ownership, teamwork, respect and belonging. Here, you'll reach your full potential because You are invited to be an owner from day 1 as we work together to bring our Dream to life. That's why we call ourselves CGI Partners rather than employees. We benefit from our collective success and actively shape our company's strategy and direction. Your work creates value. You'll develop innovative solutions and build relationships with teammates and clients while accessing global capabilities to scale your ideas, embrace new opportunities, and benefit from expansive industry and technology expertise. You'll shape your career by joining a company built to grow and last. You'll be supported by leaders who care about your health and well-being and provide you with opportunities to deepen your skills and broaden your horizons. Come join our teamone of the largest IT and business consulting services firms in the world.