Assembler III - Cable & Wire Harness Manufacturing

Job Description

Job Description

Position Summary

BCP Systems is seeking an experienced Assembler III to join our production team. This advanced-level assembly position is ideal for someone with strong experience in cable and wire harness manufacturing, electromechanical assembly, crimping, connector installation, and interpreting technical drawings and route sheets .

The ideal candidate is detail-oriented, quality-focused, able to work independently, and experienced with the tools and equipment used in cable and electronic manufacturing.

Key Responsibilities

• Build cable, wire harness, and electromechanical assemblies according to drawings, route sheets, customer requirements, and BCP Systems workmanship standards.
• Assemble and attach wires, connectors, sleeving, labels, and hardware.
• Strip, crimp, and prepare wire and other materials as required.
• Operate manual and semi-automatic crimping tools and machines.
• Operate wire cutting and stripping machines, coax stripping machines, label printers, and laser wire cutting machines as assigned.
• Perform heat-shrink applications and install solder sleeves.
• Assemble flat ribbon cables.
• Install and key connectors and backshells.
• Assemble cables using modular plug connectors, including RJ45, RJ11, and RJ12, as well as coax and Quadrax connectors.
• Build full electromechanical assemblies, including boxes and racks.
• Read and interpret complex drawings, schematics, flowcharts, and route sheet instructions.
• Use measuring and torque tools, including tape measures, calipers, torque wrenches, adaptors, and related tools.
• Follow product traceability requirements, including shelf-life controls, FIFO, and date codes.
• Follow ESD material-handling procedures.
• Account for materials and perform labeling and packaging as required.
• Maintain BCP Systems workmanship and quality standards.

Qualifications

• Previous assembly experience equivalent to Assembler I and Assembler II experience is required.
• Ability to work independently and exercise sound judgment.
• Ability to understand verbal instructions and communicate effectively in writing and verbally.
• Proficiency in English.
• Strong computer skills and ability to adapt to new programs.
• Ability to read and understand route sheets.
• Ability to read and interpret complex drawings, schematics, and flowcharts.
• Experience using measuring tools, torque tools, and common hand tools.
• Ability to convert between standard and metric measurements.
• Experience with manual and semi-automatic crimping equipment.
• Experience operating wire cutting and stripping equipment.
• Understanding of tool calibration, expiration dates, and tool identification requirements.
• Experience with heat-shrink application techniques.
• Experience assembling cables, connectors, backshells, and electromechanical assemblies.
• Understanding of product traceability requirements.
• Knowledge of IPC/WHMA-A-620 or certification in Modules 1–6 is preferred.
• Ability to obtain J-Standard Modules 1 & 2 certification .
• Panasonic EPS training for Panasonic WM assemblies is preferred when applicable.
• Fiber-optic sub-assembly experience is preferred, including cable stripping, contact polishing, loss testing, and inspection.

Physical & Work Environment Requirements

• Regularly required to sit, stand, bend, and walk.
• Frequently required to use hands to handle and manipulate objects, tools, and controls.
• Occasionally required to reach with hands and arms.
• Must be able to hear and verbally communicate.
• Requires close vision and the ability to adjust focus.
• Must occasionally be able to lift and/or move up to 40 pounds .
• Work is generally performed in a moderate-noise manufacturing environment.

What We’re Looking For

We’re looking for an experienced assembler who takes pride in quality workmanship, accuracy, and attention to detail . The successful candidate should be comfortable working with advanced cable and wire assemblies, following detailed manufacturing instructions, and maintaining established quality and workmanship standards.

BCP Systems, Inc. is an Equal Opportunity Employer. Reasonable accommodations may be made to enable qualified individuals with disabilities to perform the essential duties of the position.

We are a well-established manufacturing company located in Anaheim, California, providing specialized electronic and technical solutions to a diverse customer base. With more than 30 years in business, we offer a stable and collaborative work environment focused on quality, reliability, and customer service.

We are looking for motivated professionals who value teamwork, problem-solving, and long-term growth. Our employees enjoy a consistent Monday through Friday schedule, competitive compensation, and a comprehensive benefits package.

Company Description

We are a well-established manufacturing company located in Anaheim, California, providing specialized electronic and technical solutions to a diverse customer base. With more than 30 years in business, we offer a stable and collaborative work environment focused on quality, reliability, and customer service.\n\nWe are looking for motivated professionals who value teamwork, problem-solving, and long-term growth. Our employees enjoy a consistent Monday through Friday schedule, competitive compensation, and a comprehensive benefits package.