Process Engineer, Energy Remanufacturing
Full-time
Tesla
What To Expect
A Process Engineer on the Energy Remanufacturing team will implement, develop, and optimize production methodologies in the Energy Remanufacturing operations of Tesla. This Engineer will be responsible for initiating and develop product flow through process optimization that may include tool /fixture selection, line layouts, ergonomic study, material presentation, 5S, Kaizen, Gemba, Six sigma and other relevant factors, lead several initiatives for product optimization, new product introduction, and process overhauling. Mentor and train Jr Process Engineers and collaborate with external vendors in the set up and commissioning of new automated manufacturing equipment. They will interface with NPI, Design, Test, Quality, and Service Engineering to solve problems, improve manufacturability, and implement continual improvement. They will sustain products with cost reduction and yield improvements. In addition, the Process Engineer will work with Quality to compile and evaluate data to determine appropriate limits and variables for process or material specifications. What You'll Do Lead cross functional teams in the development of Process Flows, Control Plan, GR&R, Work Instructions, Process capability, Rework Procedures, Calibration and Qualification of tools, Quality Validation, Risk Assessments (PFMEA) & New Product IntroductionCollaborate with Original Equipment Manufacturers in the commissioning and start of production of new automated manufacturing equipment. Collaborate with EHS in the identification, prevention, and mitigation of safety hazards, proposing and implementing engineering solutionsCreate and implement mentorship programs for Jr Engineers, emphasizing product knowledge and process initiationDevelop expertise in manufacturing processes. Understand process capabilities through critical data analysis and in depth understanding of the product. Develop and modify line layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices. Participate in the transition of a product from concept to pilot line production and into mass manufacturing, developing documentation and creating reliable systemsAnalyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels. Champion continuous improvement projects (CIP) to maximize yield, capacity, and capabilityLead Engineering teams to execute complex projects while maintaining clear communication channels and detailed reporting to senior managementLead cross functional collaboration efforts in the identification, improvement, and mitigation of KPI indicator such as scrap and product costAnalyze data from various sources to identify trends in build quality and efficiency. Develop robust and clear data collection, visualization, and analysis tools. Enable data driven operational and financial decisions through predictive insights into tool and process performance, including integration of factory data systems and use of software such as MySQL, Python, R, JMP, Minitab, Tableau and IgnitionMonitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA). Monitor and audit manufacturing processes to ensure product specifications and standards are achieved. Participate in the development and maintenance of FMEAs and Control Plans. Analyze, develop, process, and implement Engineering Change Orders. Integrate and sustain MES (Manufacturing Execution Systems) for area of ownership to enhance traceability and manufacturing performance What You'll Bring 6+ years working on processes within high volume automation and/or electro-mechanical production systems. Degree in Engineering, or equivalent relevant experienceExperience developing and improving process. Have a demonstrated track record of Overall Equipment Effectiveness improvement activitiesGood understanding of Bill of Materials, Manufacturing Execution System, Specification Management, Change Point ManagementData collection and analysis experience. Ability to develop data driven root cause analyses and solutionsStrong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actionsExceptional capacity for managing simultaneous activities, competing priorities and challenges. Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization. This includes excellent communication skills: written and verbalCreative capacity for developing new ways to do things better, cheaper, faster in alignment with the Tesla approach to revolutionary product developmentPassion for making fantastic new products and using testing as a means to enable an engineering organization to achieve outstanding quality, reliability and excellenceExperience on X-ray imaging, Vision systems, Laser process, Laser welding or similar is a plus. Overall experience on power electronics, electrical measurements, testing and metrology systems, is a plus Benefits
Compensation and Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction Family-building, fertility, adoption and surrogacy benefits Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA Healthcare and Dependent Care Flexible Spending Accounts (FSA) 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits Company paid Basic Life, AD&D Short-term and long-term disability insurance (90 day waiting period) Employee Assistance Program Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays Back-up childcare and parenting support resources Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance Weight Loss and Tobacco Cessation Programs Tesla Babies program Commuter benefits Employee discounts and perks program , Tesla
A Process Engineer on the Energy Remanufacturing team will implement, develop, and optimize production methodologies in the Energy Remanufacturing operations of Tesla. This Engineer will be responsible for initiating and develop product flow through process optimization that may include tool /fixture selection, line layouts, ergonomic study, material presentation, 5S, Kaizen, Gemba, Six sigma and other relevant factors, lead several initiatives for product optimization, new product introduction, and process overhauling. Mentor and train Jr Process Engineers and collaborate with external vendors in the set up and commissioning of new automated manufacturing equipment. They will interface with NPI, Design, Test, Quality, and Service Engineering to solve problems, improve manufacturability, and implement continual improvement. They will sustain products with cost reduction and yield improvements. In addition, the Process Engineer will work with Quality to compile and evaluate data to determine appropriate limits and variables for process or material specifications. What You'll Do Lead cross functional teams in the development of Process Flows, Control Plan, GR&R, Work Instructions, Process capability, Rework Procedures, Calibration and Qualification of tools, Quality Validation, Risk Assessments (PFMEA) & New Product IntroductionCollaborate with Original Equipment Manufacturers in the commissioning and start of production of new automated manufacturing equipment. Collaborate with EHS in the identification, prevention, and mitigation of safety hazards, proposing and implementing engineering solutionsCreate and implement mentorship programs for Jr Engineers, emphasizing product knowledge and process initiationDevelop expertise in manufacturing processes. Understand process capabilities through critical data analysis and in depth understanding of the product. Develop and modify line layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices. Participate in the transition of a product from concept to pilot line production and into mass manufacturing, developing documentation and creating reliable systemsAnalyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels. Champion continuous improvement projects (CIP) to maximize yield, capacity, and capabilityLead Engineering teams to execute complex projects while maintaining clear communication channels and detailed reporting to senior managementLead cross functional collaboration efforts in the identification, improvement, and mitigation of KPI indicator such as scrap and product costAnalyze data from various sources to identify trends in build quality and efficiency. Develop robust and clear data collection, visualization, and analysis tools. Enable data driven operational and financial decisions through predictive insights into tool and process performance, including integration of factory data systems and use of software such as MySQL, Python, R, JMP, Minitab, Tableau and IgnitionMonitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA). Monitor and audit manufacturing processes to ensure product specifications and standards are achieved. Participate in the development and maintenance of FMEAs and Control Plans. Analyze, develop, process, and implement Engineering Change Orders. Integrate and sustain MES (Manufacturing Execution Systems) for area of ownership to enhance traceability and manufacturing performance What You'll Bring 6+ years working on processes within high volume automation and/or electro-mechanical production systems. Degree in Engineering, or equivalent relevant experienceExperience developing and improving process. Have a demonstrated track record of Overall Equipment Effectiveness improvement activitiesGood understanding of Bill of Materials, Manufacturing Execution System, Specification Management, Change Point ManagementData collection and analysis experience. Ability to develop data driven root cause analyses and solutionsStrong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actionsExceptional capacity for managing simultaneous activities, competing priorities and challenges. Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization. This includes excellent communication skills: written and verbalCreative capacity for developing new ways to do things better, cheaper, faster in alignment with the Tesla approach to revolutionary product developmentPassion for making fantastic new products and using testing as a means to enable an engineering organization to achieve outstanding quality, reliability and excellenceExperience on X-ray imaging, Vision systems, Laser process, Laser welding or similar is a plus. Overall experience on power electronics, electrical measurements, testing and metrology systems, is a plus Benefits
Compensation and Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction Family-building, fertility, adoption and surrogacy benefits Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA Healthcare and Dependent Care Flexible Spending Accounts (FSA) 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits Company paid Basic Life, AD&D Short-term and long-term disability insurance (90 day waiting period) Employee Assistance Program Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays Back-up childcare and parenting support resources Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance Weight Loss and Tobacco Cessation Programs Tesla Babies program Commuter benefits Employee discounts and perks program , Tesla
Vacancy posted 26 days ago
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