Materials Manufacturing Engineer III

Materials Manufacturing Engineer IIITextron Systems in Wilmington, MA is seeking a skilled Composite Materials professional to support the development of advanced materials, thermal protection systems and high-temperature composite structures used in cutting-edge hypersonic and reentry programs. This role sits at the intersection of engineering and manufacturing, with significant time spent on the shop floor and in the lab executing builds, refining processes and conducting material testing. You will help translate design requirements into repeatable, efficient manufacturing methods while troubleshooting defects and improving quality, yield and throughput. The ideal candidate is detail-oriented, highly hands-on and comfortable working in a fast-paced, low-volume/high-mix environment. You should be adaptable, collaborative and able to quickly iterate and make data-driven decisions in both development and production settings.Job Responsibilities:Translating material and design requirements into robust manufacturing processes and clear work instructions in collaboration with multidisciplinary teams.Planning and executing material fabrication, including layup, preforming, infusion (VARTM/RTM) and curing.Developing and optimizing process parameters (resin systems, flow media, vacuum strategy, cure cycles).Designing and supporting tooling for complex preforms and infusion setups.Performing hands-on builds, trials and process validation on the shop floor.Developing and executing mechanical, thermal and environmental test plans.Analyzing test data to characterize material properties and drive continuous process improvements.Supporting process qualification and first-article activities.Investigating defects (voids, dry spots, delamination's) and implementing root-cause analysis and corrective actions.Collaborating with design engineering on material selection, laminate stack-ups and DFM/DFA considerations.Interfacing with suppliers for fibers, resins, and preforms and supporting material down-select and qualification.Ensuring compliance with aerospace and defense standards and specifications.Evaluating emerging manufacturing technologies and conducting cost/benefit assessments for potential adoption.Qualifications:Technical Expertise:Experience with 3D-woven or other complex preform architectures.Knowledge of carbon/carbon, ceramic matrix composites, polymer matrix composites or other high-temperature materials.Experience with thermal protection systems, high-temperature testing, ablation behavior or densification processes.Familiarity with aerospace qualification standards (CMH-17, ASTM, AMS, MIL specs).Experience with mechanical testing methods (tensile, compression, ILSS, fatigue, etc.).Knowledge of NDI/NDT methods such as ultrasonic inspection and CT scanning.Experience scaling composite manufacturing processes from development to production.Familiarity with statistical analysis and material acceptability development.Manufacturing & Product Development Skills:Knowledge of Design for X (DFX, manufacturing, assembly, cost).Knowledge of GD&T and proper tolerancing in a manufacturing environment.Ability to interpret technical drawings, model-based definition files, BOMs, sketches, CAD models, specifications, prototypes and non-standard requirements.Software & Systems Experience:Basic proficiency in Microsoft Word, Excel, and Outlook.Experience with ERP/MRP (e.g., Oracle), PLM (e.g., Matrix), and MES (e.g., Solumina) or equivalents.Experience with CAD software (UG NX).Soft Skills & Work Style:Strong written and verbal communication skills, with the ability to justify analytical results and influence design decisions.Demonstrated problem-solving ability, adaptability, and comfort operating in fast-paced prototype and production environments.Collaborative mindset and ability to work effectively within cross-functional teams.Security Requirements:US Citizenship required.Ability to obtain and maintain a security clearance.Education Requirements:Bachelor's Degree required. The preferred degrees are Materials and Science Engineering, Manufacturing Engineering, or Mechanical Engineering.5 years' experience in composites or materials processing manufacturing or R&D environment.How We Care:At Textron Systems, our talented people make us successful. Our Company is committed to offering employees opportunities to grow and develop. Our benefits and compensation packages are designed to help our talented employees excel and achieve their goals, so they can make a difference every day in and outside of the workplace. Below are just a few examples!Flexible Work SchedulesEducation AssistanceCareer Development & Training OpportunitiesWellness Program (including Fitness Reimbursement)Medical, Dental, Vision & 401(K) with Company FundingPaid Parental LeaveAre you a Military Veteran?Textron's products and services are trusted everyday by those who protect our country. We are dedicated to hiring these Veterans and aim to translate their skills to make an impact on our Company. Textron's compensation package includes competitive base pay and provides eligible employees with benefit programs. Benefits may include health insurance and prescription plan coverage, dental insurance, family building benefits, vision insurance, mental health resources, flexible spending accounts, health savings accounts, retirement savings plans, life and disability insurance programs, and programs that provide employees time away from work.The pay range for this position is $103,600 - $156,800 per year.AI Readiness:Textron expects employees to use AI-enabled tools responsibly and effectively. Candidates should be comfortable learning and applying these tools, evaluating AI-generated output with sound judgment, and using AI in line with company policy and ethical standards. Prior experience with specific tools is not required — we value curiosity, adaptability, and good judgment.EEO Statement:Textron is committed to providing Equal Opportunity in Employment, to all applicants and employees regardless of race, color, religion, age, national origin, military status, veteran status, disability, sex (including pregnancy and sexual orientation), genetic information or any other characteristic protected by law.