Senior Manufacturing Engineer

Job Description

-Develop all process sheets (Work Instructions) necessary to manufacture all products and ensure quality within established cost limits.

-Update BOM’s to reflect CAR and approved process improvements.

-Properly define all test parameters for electrical and mechanical integrity of the products.

-Use input and guidance from design and test engineers to ensure that safety, quality, and environmental issues are considered and implemented.

-Teach, implement, and sustain DFSS and DFM processes for engineering development projects.

-Work with engineers and prototype/sample department to ensure new products are properly documented with BOM and process sheets.

-Plan, document, and provide periodic status reports on test results, processes, and workflow improvements.

-Generate PPAP packages to include Capability Studies, FMEA, and Control Plans.

-Plan, document, control, and analyze RMA (Returned Material) to determine root cause and develop appropriate corrective action that will eliminate future non-conformities.

-Maintain an awareness of customer requirements and use complaints to identify areas that may need development or improvement.

-Assist in the maintenance of a safe and healthy working environment and ensure that all equipment is used in accordance with safety regulations and company rules.

-Maintain a high standard of housekeeping and ensure that all environmental and health and safety regulations are complied with and implemented on the production floor.

-Operate and train others on a wide range of equipment and tasks including Calipers, Voltmeter, Assembly of aids, jigs, fixtures, Electrical resistance welders, Ultrasonic welders, Electrical testing, Product labeling, and Shrink wrapping.

Qualifications:

-Bachelor’s Degree in Engineering (BSIE, BSME, BSIET or similar)

-10+ years of experience in an electronics, electro-mechanical, or mechatronics manufacturing/assembly environment

-Experience supporting highly regulated or tight-tolerance industries (medical, military/defense, aerospace, automotive, etc.)

-Experience working in New Product Development (NPD), New Product Introduction (NPI), R&D, or prototype environments

-Strong understanding of manufacturing process flow, production operations, assembly processes and floor support

-Ability to develop and release detailed work instructions/process sheets for electronic manufacturing and assembly processes

-Ability to create, update, and manage Bills of Materials (BOMs) tied to engineering changes (ECOs, CARs, etc.)

-Ability to support NPI builds from prototype through production, ensuring documentation, process readiness, and successful handoff to manufacturing