Manufacturing Engineer

We are seeking an experienced Manufacturing & Industrial Engineer to drive manufacturing excellence, process optimization, and operational efficiency for high-precision optical and microscopy products. The ideal candidate will have strong expertise in Lean Manufacturing , industrial engineering practices, New Product Introduction (NPI), and continuous improvement initiatives within a high-tech manufacturing environment. Key Responsibilities Manufacturing Engineering Develop, optimize, and sustain manufacturing and assembly processes for precision optical and microscopy systems. Support New Product Introduction (NPI), process validation, pilot builds, and production ramp-up activities. Improve productivity, yield, takt time, throughput, and Overall Equipment Effectiveness (OEE). Design and implement tooling, fixtures, workstations, and assembly equipment. Develop and maintain manufacturing documentation, including SOPs, work instructions, PFMEA, and control plans. Perform root cause analysis (RCA), implement CAPA, and resolve manufacturing process issues. Support automation, digital manufacturing, and Industry 4.0 initiatives. Collaborate closely with R&D, Quality, Operations, Supply Chain, and Manufacturing teams. Lead Lean Manufacturing initiatives, including Kaizen, 5S, Kanban, Poka-Yoke, ECRS, and waste elimination. Conduct time and motion studies using MODAPTS and MOST methodologies. Perform Value Stream Mapping (Current & Future State) to identify process improvement opportunities. Analyze VA/NVA/RNVA activities to improve operational efficiency. Perform line balancing using Yamazumi charts for high-volume and high-mix manufacturing environments. Conduct capacity planning, utilization analysis, bottleneck identification, and headcount optimization. Improve factory layout, material flow, and internal logistics using Lean principles. Develop factory layouts and workstation designs using AutoCAD or Factory CAD tools. Conduct ergonomics studies to improve workplace safety and operator productivity. Monitor and improve key manufacturing metrics such as Cycle Time, Yield, UPH, UPPH, Headcount, and Quality Performance Levels (QPL). Lead productivity improvement and cost reduction initiatives across manufacturing operations. Implement process improvements to eliminate waste and improve operational efficiency. Support daily production reviews and manufacturing performance tracking. Drive continuous improvement projects focused on throughput, quality, and labor optimization. Partner with suppliers and contract manufacturers to improve manufacturing performance. Train and mentor operators, technicians, and junior engineers on Lean Manufacturing principles and industrial engineering best practices. Required Qualifications Bachelor's degree in Manufacturing Engineering, Industrial Engineering, or a related Engineering discipline. 8–10+ years of experience in Manufacturing Engineering and Industrial Engineering. Strong hands-on experience with Lean Manufacturing and continuous improvement methodologies. Proven experience with Kaizen, 5S, Kanban, Value Stream Mapping (VSM), Line Balancing, MOST/MODAPTS, and Time Studies. Experience supporting NPI, process validation, pilot builds, and production ramp-up. Strong knowledge of PFMEA, CAPA, RCA, OEE, and manufacturing process optimization. Experience with AutoCAD or Factory CAD for factory layout and workstation design. Excellent analytical, problem-solving, and communication skills. Preferred Industry Experience Candidates with experience in one or more of the following industries are highly preferred: Precision Manufacturing Electronics Manufacturing Medical Devices Optical Systems High-Tech Manufacturing Preferred Skills Lean Six Sigma certification is a plus. Experience with Industry 4.0, manufacturing automation, and digital manufacturing initiatives. Ability to work effectively in a cross-functional and fast-paced manufacturing environment. Work Authorization Any valid U.S. work authorization. Work Location Onsite – Dublin, California. Bhanu Dwarampudi G3 Soft Inc E: View email address on click.appcast.io - please share your resume #J-18808-Ljbffr