Process Engineer

Injection Molding Technical Support Specialist

Essential Duties & Responsibilities:

Provides hands-on technical support to injection molding production operations.

Troubleshoots injection molding process issues and identifies opportunities to improve safety, quality, productivity, and OEE.

Develops, documents, and maintains standardized injection molding processes and operating parameters.

Supports process optimization and continuous improvement activities, including scrap reduction, cycle-time improvement, downtime reduction, and cost reduction.

Supports mold qualifications, process trials, capability studies, and production start-ups.

Works with Tooling and Operations to troubleshoot mold-related issues and improve mold performance.

Supports the installation, qualification, and ramp-up of new injection molding machines and auxiliary equipment.

Supports the introduction of new molds, products, and processes into production.

Performs process trials and feasibility studies for new materials, molds, equipment, and manufacturing technologies.

Uses data and structured problem-solving techniques to identify root causes and implement corrective actions.

Supports development and implementation of process documentation, work instructions, and process standards.

Works closely with Quality to address process-related quality issues and improve process capability and stability.

Participates in continuous improvement and Lean Manufacturing initiatives.

Maintains accurate technical documentation, process parameters, trial results, and engineering reports.

Works collaboratively with cross-functional teams to ensure successful implementation of process improvements.

Maintains a safe work environment and follows all applicable safety regulations and company policies.

Other duties as assigned.

Required Skills/Abilities:

3–5 years of hands-on experience with injection molding processes in a manufacturing environment.

Strong understanding of injection molding processes, machine operation, mold operation, and process parameters.

Experience troubleshooting injection molding processes and identifying root causes of quality and production issues.

Understanding of mold design, mold components, and basic tooling concepts.

Ability to interpret engineering drawings, specifications, and process documentation.

Ability to use measurement equipment, including calipers, micrometers, and other basic inspection equipment.

Knowledge of plastics processing, including an understanding of material behavior and processing requirements.

Experience with semi-crystalline and amorphous plastics is preferred.

Experience with PVC, CPVC, polyolefins, or other thermoplastic materials is a plus.

Strong problem-solving and analytical skills.

Experience with Root Cause Analysis and structured problem-solving methodologies.

Ability to work effectively with Operations, Quality, Maintenance, Tooling, and other cross-functional teams.

Strong verbal and written communication skills.

Proficient in Microsoft Office applications.

Ability to read and understand technical drawings and documentation.

CAD experience with AutoCAD, SolidWorks, NX, or similar software is preferred.

Experience with Moldflow or similar injection molding simulation software is a plus.

Self-motivated and able to manage multiple projects and priorities.

Willingness to work hands-on in a manufacturing environment.

Ability to travel domestically as needed to support business requirements. (< 10%)

Education and Experience:

Bachelor's degree in mechanical engineering, Plastics/Polymer Engineering, Manufacturing Engineering, Industrial Engineering, or a related technical field preferred.

Equivalent combination of education, technical training, and relevant manufacturing experience may be considered in lieu of a degree.

3–5 years of hands-on injection molding process engineering or related plastics manufacturing experience required.

Experience working with injection molding machines, molds, auxiliary equipment, and thermoplastic materials.

Experience with injection molding process development, optimization, troubleshooting, and qualification.