Flatbed Die Cut Operator

Flat Bed Die Cut Operator

The Flat Bed Die Cut Operator is responsible for the efficient and safe setup, operation, and maintenance of a corrugated flatbed die cutter. This role ensures production meets quality and safety standards, with a focus on high-end materials such as litho labels, high hold-out substrates, and channel scoring applications.

Major Responsibilities

• Operate a corrugated flatbed die cutter to convert corrugated sheets into high-quality finished products.
• Follow safety protocols, including proper Lockout/Tagout (LOTO) procedures.
• Perform accurate machine setups and make-readies, including mounting and demounting die boards, stripping jigs, and ejection rubber assemblies.
• Ensure products meet specifications by inspecting during production and making needed adjustments.
• Identify and troubleshoot issues related to channel scoring, knicking rules, patching, and other die cutting functions.
• Maintain a clean and organized work area; eliminate safety hazards.
• Collaborate with team members and supervisors to meet production goals and resolve equipment or material issues.

Daily Responsibilities

• Conduct pre-shift inspections of the Bobst machine and report any concerns.
• Review job tickets and verify materials, dies, and tools match requirements.
• Perform machine setups, including channel scoring alignment, registration for litho labels, adjustments for high hold-out substrates, etc.
• Monitor production runs for quality, ensuring accurate cuts, proper score depths, and no material defects.
• Make real-time adjustments to maintain die cut accuracy and quality.
• Enter accurate production data and downtime into the tracking system.
• Complete daily production and quality control reports.

Weekly Responsibilities

• Inspect and clean dies, stripping components, and support tools.
• Coordinate with maintenance for scheduled service or preventative maintenance tasks.
• Review weekly quality results with supervisor or lead operator to identify areas for improvement.
• Participate in weekly team meetings to discuss production goals, safety updates, and quality trends.
• Perform tool and equipment inventory checks and report needs for resupply or repair.

As-Needed Responsibilities

• Fill in as lead operator during vacations, training days, or absences.
• Attend mandatory safety and compliance training sessions.
• Assist with process improvements and trials on new materials or cutting methods.
• Train new assistants or operators on proper setup and operation.

Skills & Qualifications

• Mechanical aptitude with a willingness to learn machine setup and adjustments.
• Proficient in channel scoring, die cutting litho-laminated labels and handling high hold-out materials.
• Ability to follow verbal and written instructions with attention to detail.
• Strong work ethic, team-oriented attitude, and good communication skills.
• Basic computer skills for data entry and use of ERP or manufacturing software.
• Ability to read job tickets and perform simple math for measurements and quality checks.

Education & Experience

• High school diploma or equivalent required.
• 5 years of experience in a manufacturing or packaging environment preferred.
• Experience with corrugated or folding carton production is a plus.
• Willingness to pursue additional training to advance into an Operator role.

Physical Requirements

• Ability to stand, bend, and lift for extended periods (up to 12-hour shifts).
• Must be able to lift up to 50 lbs. and operate equipment in a manufacturing environment.
• Tolerance to noise, dust, and adhesives commonly found in corrugated facilities.