Manufacturing Engineer (1st shift)
$70k - $90kStandard Iron & Wire Works Inc
Job Description
Job Description
Position Summary
Standard Iron has been a leader in contract manufacturing for over 90 years, delivering quality products and innovative solutions to customers across a variety of industries. We are committed to our Core Values of Commitment To Our People, To Our Customers & To Action.
Pay Range: $70,000-90,000 annually (Starting rate commensurate with experience) First Shift
- Monday – Thursday- 7:00Am-4:30PM & Friday- 7:00Am-11:00AM
- Develop, program, and optimize robotic welding applications using industrial robots such as FANUC, ABB, Yaskawa/Motoman, or KUKA.
- Perform teach pendant and offline programming for new and existing robotic welding applications.
- Develop, validate, and optimize weld parameters including voltage, amperage, travel speed, wire feed speed, shielding gas, and torch angles to maximize weld quality and productivity.
- Program and optimize CNC manufacturing equipment including laser cutters, turret punches, press brakes, tube benders, and other fabrication equipment using SolidWorks, AutoCAD, nesting software, and related programming tools.
- Develop, evaluate, and continuously improve manufacturing processes for laser cutting, punching, forming, bending, robotic welding, manual welding, and assembly operations.
- Design, validate, and improve tooling, fixtures, weld fixtures, and jigs that improve quality, repeatability, and productivity.
- Support New Product Introduction (NPI) by reviewing customer designs for manufacturability (DFM), developing weld sequences, tooling concepts, and manufacturing documentation.
- Troubleshoot robotic welding issues including fit-up, distortion, porosity, spatter, burn-through, lack of fusion, and other weld quality concerns.
- Perform root cause analysis and implement corrective actions to improve quality, productivity, and process stability.
- Analyze production flow, identify bottlenecks, and implement Lean Manufacturing, Six Sigma, and Kaizen initiatives to reduce waste and improve throughput.
- Collaborate with customers, sales, quality, operations, and production personnel to ensure products meet customer specifications, quality standards, and delivery schedules.
- Support cost reduction initiatives through process improvements, automation, tooling improvements, and cycle time reduction.
- Ensure compliance with company safety policies, environmental regulations, and industry best practices.
- Lead or participate in capital equipment evaluations, justification, installation, startup, and optimization of robotic welding cells and automated manufacturing systems.
- Work with equipment manufacturers, system integrators, and automation suppliers during installation, programming, and commissioning activities.
- Train production personnel on new robotic welding programs, equipment, and standardized work instructions.
- Maintain accurate engineering documentation, work instructions, process sheets, PFMEAs, control plans, and programming backups.
- Associate's or Bachelor's degree in Welding Technology, Manufacturing Engineering, Mechanical Engineering, or a related field (or equivalent combination of education and experience).
- 3-7 years of manufacturing engineering experience with an emphasis on welding applications.
- Experience programming industrial robotic welding systems (FANUC, ABB, Yaskawa/Motoman, or KUKA) preferred.
- Strong understanding of MIG welding processes and weld parameter development.
- Experience in sheet metal fabrication including laser cutting, punching, forming, bending, welding, and assembly.
- Proficiency with CAD/CAM software such as SolidWorks, AutoCAD, and nesting software.
- Experience with ERP/MRP systems.
- Knowledge of Lean Manufacturing, Six Sigma, PFMEA, Control Plans, and continuous improvement methodologies.
- Ability to interpret engineering drawings, GD&T, weld symbols, and AWS welding standards.
- Strong analytical, troubleshooting, communication, and project management skills.
- Ability to manage multiple projects in a fast-paced manufacturing environment.
- Experience with offline robotic programming software such as RoboGuide, RobotStudio, MotoSim, or DELMIA.
- Experience programming both FANUC and ABB robotic systems.
- Knowledge of advanced robotic welding technologies including:
- Vision-guided welding
- Laser seam tracking
- Through-Arc Seam Tracking (TAST)
- Adaptive welding systems
- Familiarity with AWS D1.1, ISO welding standards, and related fabrication specifications.
- Ability to simulate robotic weld paths, reach studies, and cycle times.
- Lean Six Sigma certification or equivalent continuous improvement experience.
- Previous experience in a contract manufacturing or job shop environment.
- Knowledge of automation, robotics integration, and manufacturing system optimization.
- Strong understanding of Geometric Dimensioning and Tolerancing (GD&T).
- Passion for manufacturing technology, robotics, and continuous improvement.
- Strong problem-solving and analytical skills.
- Excellent communication and cross-functional collaboration abilities.
- High attention to detail and commitment to quality.
- Self-motivated mindset with the ability to lead projects from concept through implementation.
- Pride in delivering innovative manufacturing solutions that improve safety, quality, and productivity.
- Competitive hourly wages
- Quarterly Profit Sharing
- Comprehensive Medical, Dental, Vision, and Life Insurance
- 401(k) with Company Match
- Paid Time Off
- 80 Hours of Paid Holidays
- Employee Referral Bonus Program
- Career Advancement Opportunities
- Cross-Training and Skill Development
- Stable Employment with a Growing Manufacturing Leader
- Safety-Focused, Team-Oriented Culture
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