Controls Engineer
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Job Description
Job Description
Controls Engineer
Controls Engineer
Position OverviewWe are seeking a Controls Engineer to design, program, commission, and support industrial control systems that improve machine performance, reliability, and safety. The role focuses on PLC and HMI development, integrating Allen-Bradley and Siemens platforms, troubleshooting controls issues, and collaborating with mechanical and electrical teams to deliver turnkey automation solutions. Key Responsibilities
- Design, program, test, and commission PLC and HMI control systems for new and existing equipment.
- Develop and maintain control system documentation including ladder logic, function block diagrams, I/O lists, wiring schematics, and sequence descriptions.
- Integrate Allen-Bradley (ControlLogix, CompactLogix) and Siemens (S7, TIA Portal) controllers and ensure reliable communication between devices and higher-level systems (SCADA, MES).
- Create and configure HMI screens, alarms, and operator interfaces to provide clear, user-friendly control and monitoring.
- Perform on-site commissioning, start-up, and troubleshooting of control systems; diagnose and resolve hardware and software faults.
- Collaborate with cross-functional teams (mechanical, electrical, project management) to define control requirements and deliver efficient automation solutions.
- Implement and follow safety standards, control system best practices, and change management procedures.
- Provide technical support and training to operations and maintenance personnel, including developing user manuals and training materials.
- Participate in continuous improvement initiatives to optimize control strategies, improve uptime, and reduce cycle times.
Qualifications
- Bachelors degree in Electrical Engineering, Control Systems, Automation, or related field, or equivalent experience.
- 3+ years of experience in industrial controls engineering, including PLC and HMI development and commissioning.
- Hands-on experience programming Allen-Bradley (Rockwell Automation) and Siemens PLC platforms and familiarity with TIA Portal and RSLogix/Studio 5000.
- Experience designing and configuring HMI systems (FactoryTalk View, WinCC, or equivalent).
- Strong understanding of control system architecture, I/O wiring, communication protocols (EtherNet/IP, Profinet, Modbus), and industrial networking.
- Proven troubleshooting skills with the ability to diagnose electrical and control system issues on-site.
- Familiarity with safety systems, PLC-based interlocks, and machine safety standards (e.g., ISO 13849, IEC 62061) is preferred.
- Excellent communication skills, teamwork orientation, and the ability to manage multiple projects and priorities.
- Willingness to travel to customer sites for commissioning and support as required.
Vacancy posted 3 days ago
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