Process Engineer

Process Engineer

TAMKO is seeking a proactive Process Engineer to serve as a process and equipment reference-state owner for critical manufacturing systems at our Dallas, Texas facility. This role is accountable for defining, protecting, and continuously improving the fundamental conditions under which machines and processes operate to deliver stable, repeatable, and optimal performance. The Process Engineer proactively ensures that equipment operates in its designed reference state, and that robust processes exist to keep it there. From this stable foundation, the role applies Six Sigma, advanced analytics, AI-enabled tools, and structured continuous improvement methods to systematically reduce process variation, increase equipment uptime, and improve OEE, cost, and throughput. Success in this role requires strong informal leadership—clearly defining "what right looks like," aligning operations and maintenance around standards, and driving sustained participation in improvement efforts without relying on positional authority.

Essential Job Functions To perform this job successfully, an individual must be able to perform each essential function satisfactorily. Reasonable accommodations may be made to enable qualified individuals with disabilities to perform the essential functions. Other duties may also be assigned.

Reference State Ownership and Process Control

• Serve as process owner for assigned manufacturing systems, with accountability for defining, documenting, and maintaining optimal machine and process reference states.
• Establish critical settings, operating windows, control limits, and monitoring strategies required for stable operation.
• Develop and implement proactive processes, standards, and checks to prevent drift, degradation, or uncontrolled variation.
• Ensure reference states are clearly communicated, understood, and practically usable by operations and maintenance teams.

Variation Reduction and Performance Improvement

• Continuously analyze process and equipment performance relative to reference conditions to identify leading indicators of instability.
• Apply Six Sigma, statistical process control, AI-enabled analytics, and other advanced tools to reduce variation and improve predictability.
• Lead structured root cause investigations using direct equipment observation, collaboration with operators and mechanics, and rigorous data analysis.
• Design, execute, and validate structured trials to confirm causal relationships and sustainable improvements.

Reliability, Uptime, and KPI Accountability

• Drive improvements in key manufacturing metrics, including but not limited to:
• Uptime
• Run Rate
• Waste
• Quality
• Translate technical findings into measurable business impact and clearly communicate results to plant leadership.

Informal Leadership and Cross-Functional Engagement

• Act as a technical leader who defines and promotes "what right looks like" for process stability and equipment care.
• Influence operations, maintenance, and controls teams through clarity, credibility, and data—not positional authority.
• Facilitate participation in improvement efforts by building shared understanding of standards, risks, and benefits.
• Collaborate closely with production, maintenance, engineering, and contractors to ensure safe, effective, and sustainable execution.
• Strong verbal and digital communication skills.

Project and Implementation Support

• Scope improvement and capital projects, develop budgets, perform cost-benefit analyses, and request funding as required.
• Specify instrumentation, controls, and data collection required to maintain reference states and detect early degradation.
• Support installation, startup, commissioning, and optimization of process changes to ensure gains are achieved and sustained.
• Participate in daily production meetings, weekly department meetings, monthly shift meetings, and required safety training.
• Develop and maintain technical documentation, standards, trial records, and change histories to support long-term control and knowledge retention.
• Travel occasionally for training, benchmarking, or professional development.

Education and Experience Requirements

• Bachelor's degree in Engineering from an accredited university.
• Minimum of three (3) years of experience in a manufacturing or industrial environment.
• Demonstrated history of self-directed problem identification and resolution, not solely assigned project execution.
• Strong mechanical intuition, systems thinking, and analytical problem-solving skills.
• Proven ability to work effectively with hourly and salaried personnel across operations, maintenance, and engineering.

Desired Skills

• Experience in a continuous-web manufacturing, and asphalt processes.
• Practical application of Six Sigma, SPC, or related statistical methodologies in manufacturing.
• Experience using advanced analytics, automation data, or AI-enabled tools for process monitoring and improvement.
• Proficiency with AutoCAD and technical documentation.
• Experience with Minitab and SQL Server Management Studio.
• Familiarity with manufacturing systems and controls platforms, including Cognex Vision Systems, SAP, Siemens Step7 and TIA Portal, VFDs, DeltaV, and AVEVA System Platform

Physical Requirements/Work Environment The physical demands described here are representative of those that must be met by an employee to perform the essential functions of this job. Reasonable accommodations may be made to enable qualified individuals with disabilities to perform the essential functions.

• While performing the duties of this job, the employee is regularly required to talk and hear; frequently required to stand, walk, and use arms, hands, and fingers to handle, feel, and reach; and occasionally required to sit, climb, balance, stoop, kneel, crouch, or crawl. The employee must frequently lift and/or move up to 10 pounds, occasionally lift and/or move up to 50 pounds, and may occasionally lift or move heavier objects with assistance.
• While performing the duties of this job, the employee may work around moving mechanical parts, at elevated heights, where dusts and fumes could be present in the air, with or in proximity to chemicals, in hot environments, around electrical equipment, and in a loud environment. The employee must have the ability to understand and mitigate these and other risks, including by following all prescribed safety rules, and must have the ability to wear appropriate personal protective equipment, if necessary.
• Comply with all prescribed safety rules and proper use of personal protective equipment.

In addition to competitive wages, TAMKO offers a comprehensive benefits package, including Group Health and Life Insurance, Vision and Dental Insurance, a Flexible Benefits Plan, a 401(k) Retirement Plan with company match, a Profit Sharing Retirement Plan, and other valuable benefits. This job description is intended to describe the general nature and level of work expected. It is not intended to be an exhaustive list of all responsibilities, duties, or skills required and is subject to change at any time based on business needs.

TAMKO Building Products LLC is one of the nation's largest independent manufacturers of residential and commercial roofing products, waterproofing products, and related building materials. Headquartered in Galena, Kansas, TAMKO has been committed to innovation, quality, and customer service for over 80 years. Our success is driven by our people — individuals who take pride in their work, share an ownership mindset, and are dedicated to delivering excellence. At TAMKO, we strive to foster a safe, supportive, and rewarding work environment where employees can grow and succeed.

Equal Opportunity Employer This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.