Engineering Intern, Co-Op
Hulk USA
About the Opportunity
At HULK USA, engineering goes beyond the drawing board. Our engineers design, develop, test, and improve products built to solve real challenges in the oil and gas industry.
We are seeking motivated engineering students to join our team as Engineering Intern, Co-Op during the Spring semester. This paid, part-time opportunity provides hands-on experience in mechanical design, product development, prototyping, manufacturing, and engineering testing while allowing students to continue their academic studies.
As an Engineering Intern, Co-Op, you will work alongside experienced engineers, contribute to active engineering projects, and develop practical technical skills through real-world applications.
This opportunity is ideal for students who enjoy solving problems, working with their hands, asking questions, and seeing their designs come to life.
What You'll Do
Engineering Design & Product Development
- Support the development and improvement of downhole tools and mechanical components, from initial concept through prototyping, testing, and manufacturing.
- Create and modify 3D CAD models, engineering drawings, assembly drawings, and bills of materials (BOMs) using SolidWorks.
- Assist in designing and fabricating prototypes, test fixtures, equipment components, and product demonstration displays.
- Collaborate with engineers to evaluate designs, troubleshoot technical challenges, and identify opportunities for improvement.
Product Testing & Validation
- Assist in the design, assembly, and validation of engineering test equipment, including flow loops, gas metering systems, and product test fixtures.
- Participate in functional, performance, and competitive testing of HULK products.
- Support the development of test procedures, collection and analysis of data, and documentation of technical findings.
- Help evaluate product performance and identify improvements based on testing results.
Manufacturing & Prototype Support
- Work alongside Engineering and Operations to support prototype assembly, troubleshooting, and production readiness.
- Participate in hands-on problem-solving activities involving mechanical components, manufacturing processes, and product performance.
- Support 3D printing and additive manufacturing for prototypes, production aids, and customer demonstration samples.
- Contribute to continuous improvement initiatives involving engineering processes, product quality, and manufacturing efficiency.
Engineering Documentation & Collaboration
- Develop and maintain engineering drawings, material specifications, design records, test reports, and manufacturing documentation.
- Organize technical information to support engineering consistency and future product development.
- Communicate project progress, technical challenges, and recommendations to engineering team members.
- Collaborate with Engineering, Manufacturing, and Operations to support assigned projects and shared objectives.
What We're Looking For
Required Qualifications
- Currently pursuing a bachelor's degree in Mechanical Engineering or a closely related engineering discipline.
- Sophomore standing or higher.
- Minimum cumulative GPA of 3.0.
- Completed coursework in Statics or Engineering Mechanics and introductory CAD.
- Strong interest in mechanical design, product development, manufacturing, and hands-on engineering.
- Foundational understanding of engineering principles and mechanical systems.
- Strong analytical, problem-solving, and organizational skills.
- Ability to communicate technical ideas, explain design decisions, and document findings.
- Willingness to take initiative, accept feedback, and collaborate with others.
- Availability to work a minimum of 20 hours per week during the spring semester.
- Ability to work on-site at HULK's Houston headquarters.
Preferred Qualifications
- Previous engineering internship, co-op, or relevant hands-on project experience.
- Experience using SolidWorks for 3D modeling or engineering drawings.
- Coursework in Fluid Mechanics, Mechanical Design, or related subjects.
- Experience with prototyping, 3D printing, engineering competitions, or mechanical testing.
- Interest in energy technology, downhole tools, or industrial product development.
Work Schedule & Program Details
- Location: HULK USA Headquarters, Houston, TX
- Work Arrangement: On-site
- Employment Type: Paid, part-time co-op
- Work Term: Spring semester
- Schedule: Minimum 20 hours per week, coordinated around academic commitments and business needs
- Summer Opportunities: Potential continuation into the summer semester, including increased hours and responsibilities, based on performance, academic availability, and business needs
- Houston Residency Requirement
Applicants must currently reside in the Houston area or independently arrange local housing for the duration of the work term. HULK USA does not provide housing allowances or relocation assistance for this position.
What You'll Gain
Hands-On Engineering Experience: Apply classroom knowledge to real-world mechanical design, product development, prototyping, testing, and manufacturing.
Full Product Lifecycle Exposure: Gain firsthand experience with engineering concepts as they progress from initial design through testing, manufacturing, and field applications.
Direct Mentorship: Work alongside experienced engineers who provide technical guidance, constructive feedback, and opportunities to strengthen your engineering skills.
Real Engineering Contributions: Support active projects and see how your work contributes to product performance, manufacturability, and customer solutions.
Professional Growth: Build practical engineering experience, strengthen technical problem-solving skills, and take on increasingly complex assignments and greater project ownership as your capabilities develop.
Cross-Functional Collaboration: Work with Engineering, Manufacturing, and Operations to understand how engineering decisions affect products and real-world applications.
Physical & Work Environment Requirements
- Work takes place in both office and industrial environments, including engineering workspaces, manufacturing areas, and project sites.
- Project activities involve periods of standing, walking, bending, squatting, kneeling, and working around industrial equipment.
- Ability to lift and move materials or equipment weighing up to 25 pounds as required.
- Industrial site activities might involve carrying equipment weighing up to 50 pounds, climbing stairs or ladders, working outdoors in varying weather conditions, and remaining on one's feet for extended periods.
- Extended project activities might require full-day shifts, coordinated with academic commitments and operational needs.
- All work must follow HULK USA's established safety procedures and applicable site requirements.
About HULK USA
Founded in 2018, HULK USA is a founder-led oilfield technology company specializing in solutions for electric submersible pump (ESP) applications.
We bring together engineering expertise, practical innovation, and a solutions-driven mindset to develop products addressing real challenges in oil and gas production.
Our culture is built around accountability, collaboration, continuous improvement, and a willingness to roll up our sleeves and solve problems. We value individuals who take ownership of their work, ask thoughtful questions, and contribute to the success of the team.
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