Staff Embedded Controls Engineer, Thermal
Full-time
Ford Motor
Responsibilities
- Create control and estimation algorithms for climate control, battery, powertrain, heat pump, refrigeration, and vehicle-computer thermal systems.
- Deliver high-quality C code in a real-time embedded environment.
- Write unit, software-in-the-loop, and hardware-in-the-loop test cases.
- Debug control algorithms with test and integration engineers at bench and vehicle level.
- Adapt or create reduced-order thermal-system models for control development and refinement.
- Collaborate with electrical, mechanical, and firmware engineers to execute control strategies.
- Develop fault-detection and reaction strategies.
- Compare control algorithms quantitatively across cost, efficiency, performance, and complexity metrics.
- Monitor fleet telemetry and analyze data to improve software quality and identify new software features.
Requirements
- Master’s degree in electrical engineering, mechanical engineering, or computer science, with evidence of exceptional ability, or equivalent.
- 8+ years of experience developing control algorithms and applying them to physical systems.
- High proficiency in Python.
- Strong background in control theory, system dynamics, and model-based design.
- Experience with hardware bring-up, system debugging, and code optimization.
- Knowledge of electrical-engineering fundamentals, including circuit analysis and design.
- Familiarity with linear systems, state estimation, and observers is a plus.
- Familiarity with thermal-control algorithms and implementing them on embedded systems.
- Experience with refrigeration and HVAC systems, including compressors, heat exchangers, valves, sensors, charge, and oil management.
- Experience with automotive communication protocols and stacks such as CAN, LIN, Ethernet, and UDS.
- Knowledge of microcontroller peripherals such as ADC, GPIO, PWM, and SPI, plus sensor and digital-signal-processing experience.
- Experience using data-management tools and fleet data to guide design.
- Proficiency in C and C++ and scripting in Python, Perl, Shell, or another common language.
- Experience developing thermal-system control algorithms using Python, MATLAB/Simulink, or similar modeling tools.
- Experience with JIRA, Confluence, or a similar system for tracking inputs and results.
Benefits
- Immediate medical, dental, vision, and prescription-drug coverage.
- Flexible family-care days, paid parental leave, new-parent ramp-up programs, and subsidized backup childcare.
- Family-building benefits including adoption and surrogacy reimbursement and fertility treatments.
- Vehicle discount program for employees and family members and management leases.
- Tuition assistance.
- Employee resource groups.
- Paid time off for individual and team community service.
- Paid holidays, including the week between Christmas and New Year’s Day.
- Paid time off with the option to purchase additional vacation time.
- Hybrid work arrangement requiring onsite work four or more days per week.
- Visa sponsorship is available for this position.
Vacancy posted 7 days ago
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