Sr. Mechanical Design Engineer, Automated Test Equipment

What To Expect We are looking for a highly motivated and hands‑on Sr. Mechanical Engineer to join the Manufacturing Test Engineering team – part of the “machine that builds the machine.” This team designs and builds robust, data‑driven test systems for Tesla’s power electronics used in vehicles, energy storage, charging solutions, and humanoid robots. The ideal candidate is detail‑oriented, organized, and thrives in a fast‑paced, high‑responsibility environment and takes pride in hands‑on problem solving along with strong analytical skills and a willingness to learn and share knowledge. This role requires flexibility and a willingness to travel both domestically and internationally to support equipment development, deployment, and collaboration with global teams. The position plays a key role in shaping the quality and performance of Tesla’s core technologies and is based in Palo Alto, CA. What You’ll Do Architect automated test equipment, produce detailed‑level CAD models, pneumatic diagrams, and verify designs using structural and thermal FEA and CFD Conceptualise equipment development and carefully balance product specifications, process requirements, layout complexity, cost, and lead‑time limits Identify opportunities and implement performance, robustness, ease of assembly improvements Analyse system constraints and propose innovative solutions Support building, debugging, validation and equipment duplication efforts, and fine‑tune equipment for release to production Conduct detailed testing and validation of installed machinery to ensure robustness and quality Perform on‑site and off‑site acceptance testing (SAT/FAT) of test equipment What You’ll Bring 5+ years’ experience as Mechanical/Mechatronics/Automation Engineer with a focus in automation, machine design, robotics, and product development Experience transitioning products and processes from prototype to production Knowledge in solid mechanics, pneumatics, hydraulics, dynamics, material selection, prototyping, testing methods, everyday machining, and fabrication processes Exposure to sensors, microcontrollers, robots, relays Strong teamwork skills with a proven ability to interact and collaborate effectively with other engineering disciplines Versed in SolidWorks, PDM, and Ansys, or similar CAD/CAE software Degree in Mechanical Engineering, Robotics, Mechatronics Engineering, or equivalent experience Benefits Medical plans with $0 payroll deduction Family‑building, fertility, adoption and surrogacy benefits Dental and vision plans with $0 paycheck contribution Company-paid Health Savings Accounts (HSA) when enrolled in a high-deductible medical plan Healthcare and dependent‑care Flexible Spending Accounts (FSA) 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits Company-paid basic life, AD&D Short-term and long-term disability insurance (90‑day waiting period) Employee Assistance Program Sick and vacation time, paid holidays, and flex time for salaried positions Back‑up childcare and parenting support resources Voluntary benefits: critical illness, hospital indemnity, accident insurance, theft & legal services, pet insurance Weight‑loss and tobacco cessation programs Tesla babies program Commuter benefits Employee discounts and perks program Expected Compensation $109,600 - $234,000 annual salary + cash and stock awards + benefits. Pay offered may vary depending on location, experience, and other factors. Details of participation in these benefit plans will be provided upon acceptance of an offer. #J-18808-Ljbffr Tesla