Process Development Consultant

Process Development ConsultantAnywhereType: ContractCategory: ManufacturingIndustry: Life SciencesWorkplace Type: RemoteReference ID: JN-042026-106275Date Posted: 04/05/2026DescriptionA growing medical device company specializing in steerable cardiac catheters is seeking an experienced Manufacturing Process Development & Scale-Up Consultant. Reporting to the CTO (Head of R&D & Operations), the consultant will lead efforts to transition low-volume manufacturing to outsourced, scalable production, including site selection, knowledge transfer, pilot implementation, and full-scale launch. Ideal candidates bring big-company, multi-step catheter manufacturing expertise and a proven track record in outsourced medical device scale-up.ResponsibilitiesOutsourced Manufacturer Selection & Onboarding Identify and evaluate potential US and global manufacturing partners capable of scaling catheter productionConduct site visits, due diligence, and comparative assessments for capacity, quality systems, and regulatory readinessSupport contracting, MSA negotiation, and alignment of manufacturing scopeKnowledge Transfer & Pilot Program Design Lead knowledge transfer sessions, ensuring clear documentation of current catheter assembly processesDevelop and manage pilot manufacturing protocols, including tolerances, throughput targets, and quality measuresSet success metrics and advance-to-production criteria for pilot outcomesScale-Up Planning & Execution Architect scalability roadmap: process flows, capacity planning, supply chain logistics, and automation potentialIntegrate quality systems, regulatory compliance, and process validation into scale-up transitionOversee supplier onboarding, staff training, and site readiness for production rampContinuous Improvement & Operations Enablement Implement statistical process control (SPC), lean manufacturing practices, and quality analyticsMonitor operational KPIs during pilot and early production phases and adjust protocols for improvementEnable cross-functional collaboration: Manufacturing, Quality, Supply Chain, R&D, and external partnersExperience Requirements10+ years in manufacturing process development, scale-up, and transfer in regulated medical device environments, preferably in catheters or steerable cardiovascular devicesProven success managing outsourced manufacturing startups, from pilot through annual production volume (~10k units/year)Strong familiarity with multi-step catheter assembly processes: extrusion, braiding, bonding, coating, final assemblyExperience conducting site qualification and knowledge transfers, driving pilot implementation and scaleDemonstrated ability to operate with objectivity and autonomy, ideal for high-ambiguity, scaling environmentsBackground at a large med-tech or medical device OEMExpertise in lean manufacturing, SPC, ISO 13485, FDA/CE regulatory landscapesAdvanced degree in Engineering, Manufacturing, or related disciplineBenefitsW2 employees of Eliassen Group who are regularly scheduled to work 30 or more hours per week are eligible for the following benefits: medical (choice of 3 plans), dental, vision, pre-tax accounts, other voluntary benefits including life and disability insurance, 401(k) with match, and sick time if required by law in the worked-in state/locality.Other employment options may be available that may result in pay outside of the provided range.EEO StatementEliassen is committed to building a diverse and inclusive team from a variety of backgrounds, perspectives, and skills. We are an Equal Opportunity and Aff... [text truncated for brevity] ... and protected by federal, state, or local laws.J-18808-Ljbffr Eliassen Group