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Sr. Power Electronics Engineer - BNS Core Systems and Components

$144.18k - $201.85k

Blue Origin

Application close date:Applications will be accepted on an ongoing basis until the requisition is closed.At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!This role is part of Blue National Security (BNS), where our focus is the design, development, and delivery of launch and spacecraft systems for national security missions. Through Blue Ring, our all-in-one, high-powered hybrid solar-electric and chemical-propelled spacecraft, we provide unmatched mission maneuverability, versatility, and capacity at dramatically lower-profile costs.About This RoleAt Blue Origin, we believe in a future where millions of people live and work in space. Blue Ring (our multi-mission in-space vehicle) is a cornerstone of that future, and the electrical power system that sustains it must perform flawlessly across a wide range of missions and environments.As a Senior Power Electronics Engineer, you will architect, design, and deliver the electrical power components that keep Blue Ring (and similar systems) alive in space. You'll work without oversight, lead other engineers, own your program scope, and shape the tools, processes, and standards that define how our team works. This is a role with real impact, your decisions directly influence whether we achieve our mission objectives.If you don't meet every qualification listed, we encourage you to apply. We know exceptional engineers come from many different backgrounds, and we value the perspective and experience you bring.What You'll DoPower Systems Architecture & Circuit Design· Architect, design, and deliver end-to-end electrical power systems for Core Systems and Components, Space Mobility avionics, including power generation, energy storage, power distribution, regulation, and fault protection· Define and own the EPS bus architecture including primary bus topology, voltage domain selection, fault isolation strategy, and power sequencing across vehicle modes and mission phases· Design power electronics circuits including solar array regulators, battery charge/discharge controllers, DC/DC converters, LDOs, hot-swap controllers, and pyrotechnic firing circuits for flight applications· Develop power budgets across mission phases and drive power allocation trades with systems engineering and subsystem owners· Decompose and allocate system-level EPS requirements into subcircuit and module-level requirements across interconnected, integrated electronic assemblies· Lead design for derating, WCCA, tolerance analysis, and thermal analysis across your EPS hardware scope· Define grounding, bonding, and shielding architecture to meet EMI/EMC requirements at the system level· Guide PCB physical design including power plane strategy, high-current routing, thermal management, and DfX requirements for flight hardwareRequirements, Architecture & Documentation· Lead requirements analysis and architecture definition for EPS subsystems, ensuring complete traceability from vehicle-level requirements through circuit-level implementation· Author and own hardware requirements documents, interface control documents (ICDs), design specifications, and architecture trade study documentation· Independently determine methods and procedures for new EPS design assignments and establish them as standards for the team· Prepare and chair technical design reviews (SRR, PDR, CDR) for EPS hardware, including driving closure of all findings and action itemsVerification, Test & Anomaly Resolution· Lead the development of hardware verification and validation plans with full requirements traceability for your EPS scope· Own environmental qualification and acceptance test strategies for power system hardware· Lead anomaly investigations and root cause analyses for complex EPS failures, and own the development and implementation of recovery plans· Apply advanced technical judgment to evaluate and disposition test anomalies, driving the corrective action process through design resolutionProgram Leadership & Ownership· Own schedule, budget, and technical milestones for your EPS hardware scope; hold program-level technical approval authority for your deliverables· Lead projects and significant tool development initiatives; own process improvements that increase design efficiency and reduce errors across the EPS discipline· Provide significant support to strategic initiatives including technology roadmapping, EPS architecture maturation, and documentation of best practices at the business and functional levelTeam Leadership & Mentorship· Lead, mentor, and train engineers at multiple levels on EPS design, analysis techniques, verification methods, and hardware release criteria· Review the technical work of others with the ability to detect subtle design flaws and provide actionable, substantive improvements· Develop processes and standards that improve the efficiency and quality of EPS design and verification across the team· Build strong working relationships with systems engineering, mechanical, thermal, software, and test teams to resolve cross-discipline technical challengesQualifications (What You Bring)· B.S. in Electrical Engineering or a closely related field· 8+ years of experience designing and delivering electrical power systems hardware through the full development lifecycle — from requirements and architecture through fabrication, qualification, and production· Experience architecting and designing spacecraft or high-reliability EPS hardware including power generation interfaces, energy storage systems, power distribution units (PDUs), and regulation circuits· Deep understanding of power electronics design including DC/DC converters (buck, boost, buck-boost, flyback), battery management, and fault protection circuits· Experience performing and leading derating analysis, WCCA, tolerance analysis, and thermal analysis for flight or high-reliability power hardware· Experience defining and implementing grounding, bonding, and shielding architecture for complex electronic systems· Experience leading technical design reviews (PDR, CDR) and owning the documentation and action item closure process· Experience leading root cause analyses and anomaly investigations for complex hardware failures, including development and execution of recovery plans· Demonstrated ability to mentor and provide substantive technical feedback to other engineers· U.S. citizenship or permanent resident status (required for access to export-controlled technical data)Preferred Qualifications (What Sets You Apart)· M.S. or Ph.D. in Electrical Engineering or a related field· Experience designing EPS hardware for spacecraft, in-space propulsion systems, or launch vehicle avionics· Experience with solar array power system design including maximum power point tracking (MPPT) and array-to-bus regulation architectures· Knowledge of battery electrochemistry, cell-level characterization, and battery management system (BMS) design for Li-ion or Li-polymer flight batteries· Familiarity with fault protection architecture design including autonomous fault detection, isolation, and recovery (FDIR) strategies for in-space systems· Experience designing pyrotechnic or electro-explosive device (EED) firing circuits for spacecraft separation or deployment systems· Knowledge of radiation effects on power electronics and experience selecting or qualifying radiation-tolerant components· Experience with power system modeling and simulation using tools such as MATLAB/Simulink, SPICE-based tools, or Systems Tool Kit (STK)· Familiarity with MIL-STD-975, MIL-PRF-38535, ECSS, or equivalent hi-rel parts qualification and screening standards· Experience defining and executing EMI/EMC test programs for power systems hardware (MIL-STD-461 or equivalent)· Background in high-speed PCB physical design including PDN analysis, signal integrity, and thermal management for multi-layer flight boards· Familiarity with AS9100, NASA-STD-8739, or IPC-A-610 quality and workmanship standards· Experience supporting production transitions including first article inspection, DFM optimization, and production acceptance test development· Experience developing or owning discipline-level design processes, tools, or standards· Familiarity with MBSE and requirements management tools such as DOORS, Cameo, or JamaBase Pay Range for:CO applicants is $144,179.00 - $201,849.90Other site ranges may differCulture StatementDon’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.Export Control RegulationsApplicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.Background CheckRequired for all positions: Blue’s Standard Background CheckRequired for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installationRequired for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing, vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physicalBenefitsBenefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.Stock Options for all regular employees (working at least 20 hours/week)Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.Equal Employment OpportunityBlue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed to attracting, retaining, and developing a highly qualified and dedicated work force. Blue Origin hires and promotes people on the basis of their qualifications, performance, and abilities. We support the establishment and maintenance of a workplace that fosters trust, equality, and teamwork. We provide all qualified applicants for employment and employees with equal opportunities for hire, promotion, and other terms and conditions of employment, regardless of their race, color, religion, sex, sexual orientation, gender identity, national origin/ethnicity, age, physical or mental disability, genetic factors, military/veteran status, or any other status or characteristic protected by federal, state, and/or local law. Blue Origin will consider for employment qualified applicants with criminal histories in a manner consistent with applicable federal, state, and local laws, including the Washington Fair Chance Act, the California Fair Chance Act, the Los Angeles Fair Chance in Hiring Ordinance, and other applicable laws.Affirmative Action and Disability AccommodationApplicants wishing to receive information on Blue Origin’s Affirmative Action Plans, or applicants requiring a reasonable accommodation in order to participate in the application and/or interview process, please contact us at View email address on click.appcast.io . Please note this is a publicly managed inbox. Please do not include any personal medical information in your request. #J-18808-Ljbffr

Vacancy posted 4 days ago
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