R&D Methods Engineer
VAM USA
Job Description
Job Description
Make an Impact With Us
At Vallourec, we are seeking individuals whose passion and dedication match the strength and resilience of the steel we produce. The R&D Methods Engineer will assist in Quality Control, Validation, and Deployment of OCTG connections for field use.
Your Role at a Glance
- Lead risk assessment and risk index reduction Support digitalization effort with our Risk Assessment app ( PowerApps ) with Dashboard ( PowerBI ) in order to capture risk reduction after improvement implementation.
- Review and analyze lab efficiency indicator (OEE) based on technician’s hours, standards time and job’s scope of work. Publish OEE monthly report using PowerBI.
- Analyze shop floor production problems and assist in troubleshooting , using root cause analysis methods.
- Keep close communication with shop floor to capture technicians’ suggestions and opportunities for improvement, which could lead to documentation and equipment update.
- Develop expertise in process methodology to assure conformity while continually improving productivity, quality, and cost savings.
- Lead equipment improvement and development ( Implement best practices) (hardware, tooling, methods, innovation…).
- Study, propose, implement, and manage investment projects .
- Participate in working groups to improve R&D lab performances, cost savings and quality.
- Participate in investigation of Non-conformance and implementation of Corrective and Preventive action
- Create and keep up to date Standard Operating Procedures related to the assigned processes.
- Collect data from shop floor, propose solutions and actions plans; implement solutions to improve productivity, quality and cost savings.
- Manage projects with customized testing protocol for external or internal customers.
- Knowledgeable about data acquisition system (DAQ ) and testing instrumentation: Customize DAQ system for custom testing protocol ( hardware and programming using LabView ), connect and record test instrumentation to DAQ system and trouble shoot / improve existing DAQ equipment.
- Generate drawing and specification for upcoming tooling needs. Source the material needed to build the tooling internally or coordinate with subcontractor. Follow up with sub-contractor to ensure the tooling is being built to spec and are delivered on time.
- Design tooling required for prototyping and testing.
- Generate kitting packages (required tooling) for upcoming testing projects.
- Train prototyping and testing technicians
- Manage equipment calibration needs. Replace instrumentation as needed to ensure that all test data is recorded by compliant instrument. Support ME technician during the calibration processes of R&D lab equipment.
- Attend the pre-production and scheduling meeting and gather the required tool for each test. Elevate concerns if tooling cannot be ready on time.
- Support internal calibration of testing and prototyping equipment.
What Sets You Apart
We’re looking for individuals who bring the right mix of experience, mindset, and motivation:
- Bachelor of Science in Engineering is required, Mechanical or Industrial Engineering
- Minimum 2 years of experience in industrial environment.
- Proficient in Microsoft Office Suite (Word, Excel, PowerPoint, etc.) and Microsoft 365 (SharePoint, PowerApps, PowerBI)
- Ability to create and to update CAD drawings (SolidWorks is preferred).
- Ability to read blueprints.
- Ability to work on Data acquisition system – LabVIEW programing preferred
- Ability to organize and prioritize workload and to meet deadlines.
- Experience in electrical, plumbing, pneumatic, hydraulic systems preferred.
- Ability to read, write and speak well in English and possess strong analytical and interpersonal skills.
- Ability to understand and execute instructions through strong organizational skills and attention to detail.
What Powers Your Performance
Success in this role is driven by a strong mix of personal ownership, collaboration, and continuous improvement. We value team members who:
- Communicate clearly and constructively
- Collaborate effectively and contribute to team success
- Adapt to change with a positive, proactive mindset
- Take accountability and show initiative in their work
- Demonstrate reliability and pride in performance
- Prioritize safety and act with awareness
- Embrace feedback and use it to grow
- Maintain high attention to detail
- Drive continuous improvement and challenge the status quo
- Support and develop others through shared learning
How We Support Your Success
We’re committed to helping you thrive- on the job and beyond. That’s why we offer a collaborative culture where your ideas drive real change, and career mobility within a stable, essential industry. To support your growth and well-being, we also provide a comprehensive and competitive benefits program, including:
- Medical, Dental, and Vision Coverage
- Company-Paid Life Insurance & Short/Long-Term Disability
- Profit Sharing: Up to 4%
- 401(k): Company match 4.5% with no vesting period
- Paid Parental Leave: For birthing and non-birthing parents, including adoptions
- Paid Holidays: 10 days, plus 1 personal floating holiday
- Paid Vacation Time
- Performance-Based Bonus Program
- Tuition Reimbursement
Safety isn’t negotiable, it’s who we are. Every spark, every shift, and every decision is guided by a commitment that goes well beyond compliance. We don’t cut corners; we set the standard. That means clear expectations, continuous training, and shared accountability at every level. Protecting our people is more than a priority, it’s a promise we make to every colleague, every day.
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