Process Engineer

Our firm is partnered with an industry-leading plastics manufacturer based in the greater Chicago-Land area. They are seeking a Process Engineer to own and build the process engineering function across a growing multi-line extrusion operation. This is a newly created role due to growth, offering significant autonomy and direct visibility from day one. This is a hands‑on role supporting a fast‑paced extrusion environment producing products for world‑renowned channels. The position requires strong mechanical aptitude, a continuous improvement mindset, and the ability to independently assess operations, identify opportunities, and drive measurable results. Key Responsibilities Own process engineering across the extrusion manufacturing operations Develop SOPs, audit systems, and process controls where none currently exist Monitor and adjust process parameters, regrind percentages, and tooling setups with full documentation Lead Kaizen events and drive a continuous improvement culture across production teams Conduct tooling setups, changeovers, color changes, and start‑ups Perform 1st article and in‑process checks to validate sustained process control Apply structured problem‑solving methodologies, including 5 Why, Fishbone, and A3 documentation Develop and maintain spare tooling and equipment upgrade tracking Conduct annual and new‑hire training to build cross‑functional team capability Participate in preventative maintenance on tooling and equipment Track OEE, yield, downtime, and purge loss - and actively move those numbers Qualifications Education Associate’s degree or higher in Engineering or related field preferred; equivalent hands‑on experience considered Experience 2–5 years of extrusion processing experience required Experience with tooling design, die function, changeovers, and downstream equipment Experience developing or implementing SOPs and process documentation Background in regrind and pelletizing operations a plus Technical Skills Strong mechanical aptitude and hands‑on troubleshooting ability Familiarity with 5 Why, Fishbone, and A3 problem‑solving tools Basic SPC and quality documentation knowledge Understanding of OEE, yield metrics, and production KPIs Basic computer proficiency for documentation and reporting Preferred Qualifications Extrusion manufacturing background strongly preferred Regrind and pelletizing experience a differentiator Spanish language ability a plus on the production floor Continuous improvement or Kaizen facilitation experience preferred #J-18808-Ljbffr Management Recruiters of Tallahassee