Controls Engineer

Controls EngineerPosition OverviewWe are seeking a skilled Controls Engineer to design, develop, and commission control systems for automated manufacturing equipment. The role focuses on hardware and software integration, PLC/HMI programming, instrumentation, and troubleshooting to ensure reliable, safe, and efficient operation of production machinery. The ideal candidate will combine hands-on assembly and wiring experience with strong automation design and testing skills to support projects from concept through installation and commissioning.Key ResponsibilitiesDesign, document, and build control systems including electrical schematics, control panel layouts, and wiring diagrams.Develop, program, and commission PLC and HMI systems (Allen-Bradley, Siemens, Fanuc, ABB) to control automated machinery and production lines.Integrate vision systems (Keyence, Cognex) and sensors, barcode readers, and other field devices into control architectures.Perform hardware selection, component assembly, wiring, and on-site installations, ensuring compliance with electrical and safety standards.Troubleshoot and debug control hardware and software, perform root-cause analysis, and implement corrective actions to minimize downtime.Collaborate with mechanical, firmware, and test engineers to define control requirements, IO lists, and system interfaces for automotive and transmission applications.Develop and maintain documentation including PLC code comments, schematics, test procedures, and commissioning reports.Design and execute system-level tests using LabVIEW, TestStand, or similar tools; support automated test equipment and validation activities.Support continuous improvement initiatives by optimizing control strategies, improving system reliability, and reducing cycle time.Provide technical support and training to customers and field service teams during installation, start-up, and after-sales support.QualificationsBachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, or related field, or equivalent practical experience.3+ years of experience designing and commissioning industrial control systems in manufacturing environments; automotive industry experience preferred.Proficient in PLC and HMI programming (Allen-Bradley/Rockwell, Siemens S7, Fanuc/ABB where applicable).Hands-on experience with electrical schematics, control panel assembly, wiring, and installation.Familiarity with vision systems (Keyence, Cognex) and integration of sensors, encoders, barcode readers, and industrial communications (EtherNet/IP, Profinet, Modbus).Strong troubleshooting and diagnostic skills for both hardware and software; experience with instrumentation and test equipment.Experience with LabVIEW, TestStand, or similar test automation frameworks is a plus.Knowledge of hydraulic systems and electro-hydraulic controls, and familiarity with transmission-related systems is desirable.Experience with PCB/CAD tools such as ORCAD, Cadence is a plus for custom electronics integration.Ability to read and produce electrical schematics, bill of materials, and control system documentation; excellent written and verbal communication skills.Willingness to travel to customer sites for installation, commissioning, and support as required.Benefits- Medical, Dental, Vision- 401(k)- Growth opportunities