Sr. Quality Engineer

Senior Design Quality Engineer (DQE)At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We're working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!This role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities.Position SummaryThe Senior Design Quality Engineer (DQE) serves as the quality lead for product development, ensuring quality is designed into the product from concept through production readiness. This role partners closely with Systems Engineering, Design Engineering, Manufacturing Engineering, Supplier Quality, Reliability, System Safety, and Program Management to implement Advanced Product Quality Planning (APQP) principles and drive proactive risk identification and mitigation throughout the product lifecycle.The DQE is responsible for facilitating cross-functional quality planning activities, ensuring technical quality deliverables are completed, and integrating quality requirements into engineering and manufacturing processes. While Design Engineering retains ownership of the engineering definition and design artifacts, the DQE provides governance, facilitation, and oversight of the APQP process to ensure readiness at each major program milestone.Primary ResponsibilitiesAPQP LeadershipFacilitate implementation of the APQP process throughout the product lifecycle.Coordinate cross-functional APQP activities across Engineering, Manufacturing, Supplier Quality, Reliability, System Safety, and Program Management.Develop and maintain APQP plans, schedules, and quality deliverable tracking.Monitor APQP readiness and identify risks to program milestones.Facilitate APQP readiness reviews and support gated lifecycle reviews.Design QualityFacilitate Design Failure Mode and Effects Analysis (DFMEA) workshops.Ensure appropriate cross-functional participation in DFMEA development.Review DFMEAs for completeness, methodology, and action closure.Verify DFMEA outputs are incorporated into engineering definition, verification planning, PFMEAs, Control Plans, Inspection Plans, and manufacturing documentation.Support identification and review of Key Characteristics.Review engineering documentation for quality, manufacturability, inspectability, and production readiness considerations.Risk ManagementIdentify quality risks throughout the product development lifecycle.Facilitate risk identification and mitigation planning.Track quality action items through closure.Escalate unresolved quality risks affecting program execution or gate readiness.Cross-Functional IntegrationPartner with Systems Engineering to ensure requirements are adequately addressed.Partner with Reliability and System Safety to integrate design risk assessments.Partner with Manufacturing Engineering to support Design for Manufacturability (DFM), Design for Assembly (DFA), PFMEA development, and Production Process Verification planning.Partner with Supplier Quality to support supplier APQP activities.Support transition from product development into production.Continuous ImprovementSupport development of APQP procedures, templates, and governance.Capture lessons learned and incorporate them into future product development.Support development of design quality metrics and program health indicators.Required QualificationsBachelor's degree in Engineering or related technical discipline.8+ years of experience in aerospace, defense, automotive, or other high-reliability manufacturing environments.Experience supporting product development from concept through production.Experience leading cross-functional technical teams.Strong understanding of engineering drawings, GD&T, and product development processes.Working knowledge of configuration management and engineering change processes.Preferred QualificationsExperience with AIAG APQP or AS9145.Experience facilitating DFMEAs.Experience with PFMEAs and Control Plans.Experience supporting Design Reviews (SRR, PDR, CDR).Experience supporting Production Readiness Reviews.Experience with statistical methods, SPC, and Measurement System Analysis.ASQ Certified Quality Engineer (CQE) or equivalent.Six Sigma Green Belt or Black Belt.Experience with Model-Based Definition (MBD) and Digital Product Definition.Key CompetenciesProduct development qualityDesign risk managementAPQP leadershipDFMEA facilitationCross-functional collaborationSystems thinkingTechnical communicationRoot cause analysisProgram executionLeadership without direct authorityContinuous improvementSuccess MeasuresAPQP deliverables completed on schedule.DFMEA action items closed prior to program gates.Successful completion of quality gate criteria at SRR, PDR, CDR, PRR, and RPA.Effective integration of design quality outputs into downstream manufacturing activities.Reduction in design escapes identified during verification and production.Successful transition of products from development into production.Base Pay Range for:WA applicants is $134,434.00 - $188,207.25Other site ranges may differCulture StatementDon't meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you're excited about this role but your past experience doesn't align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.Export Control RegulationsApplicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.Background CheckRequired for all positions: Blue's Standard Background CheckRequired for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installationRequired for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing (CDL drivers only), vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physicalBenefitsBenefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.Stock Options for all regular employees (working at least 20 hours/week)Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.Equal Employment OpportunityBlue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed