Senior Manufacturing Automation Engineer

Sr. Manufacturing Automation Engineer, RoboticsThe Sr. Manufacturing Automation Engineer, Robotics, leads design, development and optimization of automation equipment for next-generation electric motors manufacturing. You will collaborate closely with cross-functional teams—including design engineering, die engineering, tooling suppliers, quality, process, and operations—to execute advanced automation equipment projects and ensure processes meet Tesla's rigorous standards for performance, safety, and sustainability. This position blends automation development, integration, and data-driven continuous improvement in a fast-paced, high-volume manufacturing environment.ResponsibilitiesDesign and develop automation solutions for high-speed stator lamination stamping presses, including integration of robotics, PLCs, sensors, vision systems, and control software to improve throughput and precisionOptimize high speed stamping processes for metal forming, die design, and material handling, ensuring robust, scalable production that meets Tesla's high standards for quality and safetyTroubleshoot and resolve automation-related issues on the production floor, minimizing downtime and implementing root-cause analysis for failuresCollaborate with process engineers, suppliers, and maintenance teams to standardize business practices, validate new equipment, and support the industrialization of stamping servicesConduct simulations, testing, and data analysis to refine automation algorithms and predict performance under high-volume conditionsDrive continuous improvement initiatives, such as implementing AI-driven predictive maintenance or enhancing energy efficiency in stamping operationsSupport the ramp-up of new product lines from installation until SOP (start of production)RequirementsDegree in Mechanical Engineering, Manufacturing Engineering, or equivalent experience3+ years of experience in automation engineering, preferably in high-volume manufacturing environments such as automotive stamping or metal formingStrong proficiency in automation tools and software, such as PLC programming (e.g., Allen-Bradley, Siemens), robotics (e.g., Fanuc, KUKA), CAD/CAM (e.g., SolidWorks, AutoCAD), and simulation software (e.g., PLM or similar)Experience with programming VFDs (Variable Frequency Drives) and servo drives for precise motor control in automated systemsExperience with industrial communication protocols (e.g., EtherCAT, Profinet) and vision systems for quality inspectionDemonstrated ability to analyze data, perform root-cause analysis, and implement process improvements using methodologies like Six Sigma or Lean ManufacturingExcellent problem-solving skills with a hands-on approach to debugging complex systems in a production settingExperience with safety PLCs, including programming and integration for fail-safe operations in manufacturing environmentsAbility to work in a fast-paced, dynamic environment with occasional overtime or shift work to support 24/7 manufacturingTravel as required for equipment supplier visits, trials or buyoffs (>5%)Compensation & BenefitsBenefitsAlong with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:Medical plans > plan options with $0 payroll deductionFamily-building, fertility, adoption and surrogacy benefitsDental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contributionCompany Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSAHealthcare and Dependent Care Flexible Spending Accounts (FSA)401(k) with employer match, Employee Stock Purchase Plans, and other financial benefitsCompany paid Basic Life, AD&DShort-term and long-term disability insurance (90 day waiting period)Employee Assistance ProgramSick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid HolidaysBack-up childcare and parenting support resourcesVoluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insuranceWeight Loss and Tobacco Cessation ProgramsTesla Babies programCommuter benefitsEmployee discounts and perks program