Senior Manufacturing Engineer

Senior Manufacturing EngineerAalo Atomics is pioneering a new era in clean energy with factory-fabricated microreactors designed to deliver affordable, scalable, and reliable nuclear power. Our mission is to make nuclear energy globally accessible, starting with the Aalo-1, a 10 MWe reactor leveraging cutting-edge safety, modularity, and efficiency. Based in Austin, TX, we're rapidly growing as we work to deploy the world's first fleet of advanced microreactors. Join us and help revolutionize energy for a sustainable future.As a Senior Manufacturing Engineer at Aalo Atomics, you will lead the development and optimization of the advanced manufacturing processes and production lines that produce our modular nuclear reactors. You will serve as a technical authority on manufacturing processes, working hands-on in the factory alongside technicians, machinists, welders and other engineers to bring cutting-edge nuclear systems to life. This role blends technical leadership, process development, creative problem-solving, and direct build support to scale from first-of-a-kind builds to high-rate, reliable, and efficient manufacturing.Responsibilities:Serve as the subject matter expert for manufacturing processes, providing technical guidance on process selection, producibility, and risk mitigationCollaborate with Design Engineering to incorporate Design for Manufacturability / Design for Assembly principles.Question requirements. Drive simplification.Lead the design, manufacture and qualification of tooling, fixtures, and production equipmentMentor and develop junior manufacturing and mechanical engineersLead root cause investigations and corrective actions for non-conformancesDrive continuous improvement initiatives — track and analyze KPIs, reduce cycle time, improve overall equipment effectiveness (OEE), and increase first-pass yieldCreate and govern detailed work instructions, manufacturing procedures, and build documentationLead manufacturing readiness activities for new reactor designs or design changes (process FMEAs, first-article inspections, production prove-out)Support factory layout, capacity planning, and capital equipment decisionsChampion nuclear quality and safety culture and ensure processes comply with the Aalo Quality Manual.Basic Qualifications:Bachelor's degree in Manufacturing Engineering, Industrial Engineering, Mechanical Engineering, or related engineering discipline5+ years of hands-on manufacturing or process engineering experienceDeep expertise in welding, machining, forming, or assembly of complex metallic structuresDemonstrated ability to lead cross-functional teams and mentor junior engineersStrong mechanical aptitude, problem-solving skills, and a bias toward actionComfortable working in a dynamic, hands-on manufacturing environmentExperience in nuclear, aerospace, defense manufacturing or other highly regulated environments (ie. AS9100, ISO13845, etc.)Strong working understanding of GD&T use and interpretation (ASME Y14.5)Preferred Experience:Experience with ASME Section III code work or NQA-1 quality programsExperience with metrology equipment, techniques, and processesExperience scaling manufacturing operations from prototype to serial productionFamiliarity with high-rate or automated production line design and optimizationLean Six Sigma Black Belt or Green Belt certificationExperience with robotic welding, automated inspection, or advanced manufacturing technologiesProficiency with CAD/CAM software, MES, and PLM toolsStrong communication skills to convey technical reasoning and mission-critical messaging clearlyASME Y14.5 GD&T Technologist or Senior level certificationsPhysical Requirements:Comfortable working on the factory floor alongside technicians and weldersAbility to lift up to 25 lbs and stand for extended periodsPhysical dexterity required for crouching, kneeling, and working in varied positionsAbility to focus and operate effectively in a loud, hot factory environmentApplicants must be authorized to work in the U.S. without the need for visa sponsorship now or in the future.Why Join Aalo?Lead high-impact programs shaping the future of nuclear energy.Work alongside top experts in advanced reactors and clean energy.Be part of a fast-moving, execution-driven startup environment.Requirements:Based in the United StatesWilling to work on-site in Austin, TXWhat It Takes to Succeed at AaloWe're building technology that will help reshape the future of energy. The pace is fast, the problems are difficult, and the expectations are high. Successful team members consistently demonstrate:Extreme Ownership — You take responsibility for outcomes, not just tasks. You proactively identify problems, drive solutions, and follow through.A Passion for Solving Hard Problems — You are energized by challenges that others avoid and enjoy finding practical solutions to complex technical issues.A Sense of Urgency — You move quickly, make thoughtful decisions, and maintain momentum while balancing quality and execution.What We OfferCompetitive salary based on technical levelHealth, Dental, and Vision InsurancePaid Time OffCorporate Gym MembershipCandidates only. No recruiters or agencies, please.Additional Information:Aalo Atomics provides a collaborative and supportive work environment, opportunities for professional growth, intellectually challenging careers, and competitive compensation. Aalo Atomics is an equal opportunity employer and considers all employment decisions without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, veteran status, or any other characteristic protected by law.Applicants must be U.S. Citizens or U.S. Persons in compliance with 10 CFR Part 810 and may not hold non-compliant foreign citizenships.Direct applicants only. No recruiters or staffing agencies, please.