Senior Manufacturing Engineer

Senior Manufacturing Engineer

We are partnering with a cutting-edge advanced nuclear energy company building the next generation of clean, reliable power, helping shape the future of energy by providing dependable, always-on power that supports economic growth while accelerating the transition to a low-carbon world.We are seeking a Senior Manufacturing Engineer responsible for translating complex nuclear component designs into manufacturable products for the clients small modular reactor program.

Location: Rockville, MD

Work Schedule: 4 days a week in office

Travel Expectations: Travel, International and Domestic, between 25%-50%

Key Responsibilities:

• Translate complex nuclear component designs into manufacturable products for advanced reactor applications.
• Develop mechanical and physical concepts, structures, systems, and components (SSCs) with a focus on nuclear safety.
• Define and document design requirements, interfaces, design bases, and applicable industry codes and standards.
• Perform engineering analyses and calculations (structural, thermal, hydraulic, and mechanical) to verify design performance and compliance with technical requirements.
• Design and develop reactor-related mechanical systems and components, including pressure vessels, piping, reactor internals, nuclear fuel systems, and high-temperature materials applications.
• Create and maintain CAD models, engineering drawings, and technical documentation.
• Evaluate designs for manufacturability, assembly, integration, and production readiness.
• Develop and support Verification & Validation (V&V) plans for engineering tools and methodologies.
• Ensure compliance with quality assurance, design control, and configuration management requirements.
• Collaborate with suppliers, manufacturing partners, and cross-functional engineering teams throughout the product lifecycle.
• Provide technical oversight of manufacturing, fabrication, testing, and assembly activities.
• Troubleshoot manufacturing and production issues, delivering practical engineering solutions.
• Conduct independent technical reviews of engineering deliverables and data.
• Mentor junior engineers and provide technical leadership within project teams.
• Stay current with industry developments, emerging technologies, and engineering best practices.

Key Requirements:

Education:

• Bachelor's degree in Mechanical Engineering or a related engineering discipline (Nuclear, Aerospace, Chemical, etc.).
• Master's degree or PhD in Engineering may be considered in lieu of a portion of required experience.

Technical Experience:

• Experience designing and developing mechanical systems, fluid systems, assemblies, or engineered components.
• Proficiency in engineering calculations and analytical methods.
• Experience supporting hardware development, manufacturing processes, testing, and product delivery.
• Knowledge of design for manufacturability (DFM) principles.
• Experience with hardware ownership, including manufacturing and testing oversight.
• Familiarity with heavy manufacturing environments and first-of-a-kind (FOAK) component production.
• Experience troubleshooting manufacturing and production challenges.

Software & Tools:

• Proficiency with CAD andPLM systems, such as:
  • NX (preferred)
  • SolidWorks
  • Creo (Pro/ENGINEER)
  • Teamcenter
  • Windchill
  • Similar engineering software platforms

Preferred Qualifications:

• ASME pressure vessel or nuclear component manufacturing experience (Section III preferred; Section VIII minimum).
• Knowledge of weld engineering, AWS standards, and ASME BPVC Section IX.
• Experience with machining, fabrication, and assembly processes.
• Understanding of Non-Destructive Examination (NDE) methods and design considerations for inspection accessibility.
• Strong vendor management and supplier collaboration experience.
• Ability to work independently while providing technical leadership and mentoring to less experienced engineers.

Ready to tackle complex engineering challenges and bring cutting-edge nuclear technology to life? Apply today.