Validation Engineer
Tenneco
Validation Engineer Job Overview:
The Validation Engineer is responsible for verifying after-treatment designs to meet system-level design specifications, and reliability targets. The position includes the implementation of Design for Reliability methodology, by developing and managing the DVP&R; and conducting analytical and physical activities to verify product performance, reliability, and conformance to requirements.
Key Responsibilities:
The Validation Engineer is responsible for verifying after-treatment designs to meet system-level design specifications, and reliability targets. The position includes the implementation of Design for Reliability methodology, by developing and managing the DVP&R; and conducting analytical and physical activities to verify product performance, reliability, and conformance to requirements.
Key Responsibilities:
- Manage the program Design Verification & Reporting (DVP&R) document.
- Develop Verification & Validation plan inclusive of timing, test part allocation, and test part build.
- Develop, manage, and execute the Finite Element analysis plan for structural durability and NVH.
- Analyze usage and environmental conditions from the field to support and improve requirement setting and the definition of test boundary conditions.
- Support requirements cascade from the full system to components and subsystems.
- Influence reliability early in the design process by supporting DFMEAs and participating in design reviews.
- Estimate product reliability risk, and conduct trade-off exercises to optimize reliability targets with respect to warranty, product cost, development timing, and validation cost.
- Apply reliability methods and metrics to monitor product reliability risk throughout the product development cycle.
- Apply reliability allocation methods to help develop validation plans for components and subsystems.
- Provide guidance on sample size requirements and durations for reliability testing using reliability statistics.
- Apply the concepts of physics of failure and accelerated test methods to design, develop, execute and optimize tests, test methods and validation plans.
- Facilitate failure analysis to understand root cause and drive resolution of failures occurring during product development.
- By applying the Design for Reliability methodology, assess and clearly communicate risk at each phase of the program.
- Research and apply new innovative analytical methods, testing practices and reliability processes to build more robust verification & validation plans.
- Influence supplier selection for higher reliability and provide clear guidance on reliability requirements and demonstration to suppliers.
- Apply lessons learned from previous designs to new products.
- Other duties as assigned.
- Bachelor of Science in Engineering, Science, or Statistics with at least 2 years' experience in a related field
- Strong written and verbal communication skills.
- Understanding of accelerated testing methods, governing equations, and physics of failure for different failure mechanisms
- Experience facilitating FMEAs and leading cross functional teams.
- Working knowledge of applied statistics and reliability statistics is a plus, including Weibull Analysis
- Project management skills in a dynamic and multi-tasking environment.
- Knowledge of durability, mechanical testing, CAE analysis applied to stress, strain and vibration.
- Must have demonstrated the ability to utilize problem solving tools and methods.
- Demonstrated experience to develop and manage DVP&R.
- Application of Design for Reliability (DFR) methodology including Failure Modes and Reliability Analysis (FMRA) a plus.
- Can apply signal processing methods and processes to review, compare and report on acceleration, displacement, temperature, and strain measured field data. Experience using GlyphWorks or an equivalent signal-processing tool.
- Exhaust manufacturing experience and knowledge of Lean and Six Sigma principles a plus.
- Ability to sit frequently for extended periods of time.
- Ability to move about the plant in both the office and manufacturing areas.
- Ability to travel occasionally.
- Manual dexterity for computer work.
- Ability to communicate in an effective manner
- Office environment - includes, but not limited to, artificial lighting, computers, telephones, desks, temperature controlled.
- Manufacturing environment - includes, but not limited to, artificial lighting, machine/equipment noise, some welding exhaust, non-controlled temperatures, and PPE required.
- Some travel which could include an overnight stay.
Vacancy posted 3 days ago
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