Advanced Product Quality Lead -- PPAP & APQP Programs
Mergon Moulded Plastics
Job Description
Job Description
Impact
Be the program owner who secures flawless launches by leading APQP strategy and PPAP approvals from definition through ramp-up. You are the accountable quality voice to the customer.
What you will do- Own APQP for assigned NPI, transfers, and significant changes with full timing plans and gate reviews aligned to AIAG APQP.
- Set PPAP level, content, and calendar; compile and submit complete packages; close any rejections/findings to approval.
- Serve as primary customer interface for APQP/PPAP, validation evidence, and launch quality reviews/audits.
- Lead cross-functional execution across Engineering, Manufacturing, Supply Chain, and Quality; coordinate trials, pilot builds, and process validation.
- Drive risk management—create and update DFMEA/PFMEA, implement risk reduction, validate controls with trials and data.
- Maintain alignment of PFMEA, Control Plan, and work instructions; verify capability (Cp/Cpk) and MSA robustness.
- Track launch metrics: scrap, rework, capability, customer feedback; initiate corrective and preventive actions.
- Embed lessons learned and continuous improvement into subsequent programs.
- PPAP package elements: DFMEA, PFMEA, Process Flow Diagrams, Control Plans, MSA and capability studies (Cp/Cpk), dimensional/material/performance results.
- APQP phases: Planning & Definition; Product Design & Development; Process Design & Development; Product & Process Validation; Launch/Feedback/Continuous Improvement.
- Compliance: customer-specific requirements; IATF 16949, ISO 14001, ISO 50001 (as applicable).
Interfaces with Customers, Engineering, Operations, Supply Chain, and Quality. Owns APQP/PPAP execution, is the primary customer-facing authority for launch quality, and can approve or block progression based on readiness.
What you bring- Advanced Product Quality Planning (APQP) mastery
- PPAP process leadership
- PFMEA facilitation and authorship
- Data analysis and manipulation; MSA; Cp/Cpk
- 5 Why and root cause analysis
- Quality control, SOPs, and disciplined execution
- Kaizen/continuous improvement mindset
- On-time APQP gates and PPAP approvals
- Closed risks prior to launch; effective controls verified by data
- Stable ramp-up with low scrap/rework and capable processes
- Positive customer feedback and audit outcomes
This profile is not exhaustive; your scope may expand with evolving business priorities.
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