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Quality Engineer

3-Dimensional Services Group

3-Dimensional Services Group is currently seeking Quality Engineers for both its Rochester Hills and Lapeer campus.

JOB PURPOSE: To ensure product quality requirements are identified and implemented in order to meet customer requirements. Ensuring that the Quality systems/criteria are developed, documented, and maintained for consistent quality assurance.

ESSENTIAL DUTIES AND RESPONSIBILITIES:
  • Responsible to support Program Managers in development and submission of all APQP documentation required for PPAP, PSO, etc.
  • Testing of parts as needed (Functional, Dimensional, Physical properties, etc.).
  • Effectively communicate technical issues, solutions, ideas and concepts to a diverse audience including Program Managers, Customers, and Executive Management.
  • Collaboration with cross-functional teams including operations, engineering, manufacturing, and inspection to ensure high quality product is delivered to our customers.
  • Responsible for setting up inspection modes.
  • Conduct proper training to appropriate personnel on Fixtures.
  • Work with all levels of the team to ensure customer concerns and requirements are understood and communicated.
  • Stop production when nonconforming product is discovered to ensure customer satisfaction.
  • Evaluate nonconforming material and identify root cause and report on quality problems or trends for internal and external issues.
  • Participate and provide input in product development meetings to review engineering changes, manufacturing methods, planning and process specifications related with (to) product quality.
  • Coordinate with customers, related to the quality performance trends and corrective action.
  • Communicate production and quality issues with employees and supervisors when necessary.
  • Assist in the preparation of 8-D's, 5Y's, and present the reports to team members.
  • Controls product quality through the development and use of P-FMEAs, Control Plans, Process Flow Charts, SPC, Operator Description Sheets, Quality Alerts, and creating Quality Gates into the production process.
  • Develop and implement customer required programs (FMEA's, Control Plans, Flow Charts, Quality Inspection Instructions, SOP's, Quality Alerts and etc.) and may be instrumental in delivery of PPAP documentation.
  • Use data analytics for products/processes to investigate nonconformance history, identify trends, and drive action to reduce defects.
  • Ensure containment on customer/supplier quality issues and at customer/supplier sites.
  • Ensure timely completion of internal audit activities as well as layered process audits.
  • Assist appropriate Program Manager in creating a plant wide environment which champions quality in all aspects of products, services and personal relationships.
  • Lead and participate in nonconformance investigations to analyze and determine root cause, define corrective actions, and ensure corrective action implementation is effective.
  • Supports product launches and ensures that process changes are communicated to the supplier.
  • Knowledge of AS-9100, and IATF-16949 standards and supports Policy and Procedure development.
  • Assists with monitoring assembly operations to determine compliance.
  • Participate in/initiate cross functional teams in the pursuit of effective problem solving and mistake proofing quality problems.
  • Support and work with Materials and Production departments to plan and perform Run Rates.
  • Perform other duties deemed necessary.
  • Ensure adherence to all company policies and procedures (i.e., quality manual, associates handbooks, level II procedures, etc.)
  • Support Health/Safety/Environmental investigations and the 8D process in order to develop root cause analysis for problem resolution as required.
Education/Special Knowledge:
  • BS Degree or Technical Degree, and equivalent experience
  • High School Diploma or GED is required.
Experience:
  • PPAP, APQP, SPC, MSA, FMEA, QOS, 8D problem solving experience.
  • Quality Systems such as ISO9001, AS-9100, IATF16949, knowledge and working experience.
  • Knowledge of inspection techniques and measurement instrument usage.
  • Capable of performing Gage R&R, capability studies, and reading blue prints.
  • Previous supplier relations experience.
  • Strong written and oral communication skills, computer skills with knowledge of Microsoft Word, Excel, Power Point, etc.
  • Ability to define problems, collect data, establish facts, and draw valid conclusions.
  • 3+ years of relevant work experience in Aerospace or Automotive Manufacturing Quality.
  • Excellent organizational & time management skills
  • Self-Motivated and able to perform duties with minimal supervision
  • Works well in a team environment
  • Working knowledge of Microsoft Outlook, Word and Excel
Job Types: Full-time, Permanent

Benefits:
  • 401(k)
  • Dental insurance
  • Flexible spending account
  • Health insurance
  • Life insurance
  • Paid time off
  • Tuition reimbursement
  • Vision insurance
Schedule:
  • 8 hour shift
  • Overtime
  • Weekends as needed
Work setting:
  • In-person
  • Manufacturing facility
Ability to Relocate:
  • Relocate before starting work (Required)

Work Location: In person
Vacancy posted 2 days ago
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