Senior Innovation Engineer, Packaging Development

Senior Innovation Engineer, Packaging Development

Klöckner Pentaplast is a globally recognized leader in the packaging and specialty film industry, renowned for its commitment to sustainability and innovation. We incorporate sustainability into everything we do by creating innovative products that enhance product protection, shelf life, and contribute to reducing the overall carbon footprint. At Klöckner Pentaplast, we are passionate about ensuring our customers' satisfaction, and we strive to achieve this goal by focusing all our efforts on meeting their evolving needs. Our dedication to driving a positive change in the packaging industry with a focus on quality and sustainability has earned us a reputation as a trusted partner for businesses worldwide.

Klöckner Pentaplast is currently looking for a Senior Innovation Engineer, Packaging Development at our Pharma, Health & Durables Site in Charlottesville, VA who will be responsible for conceptualizing, developing, validating technically and commercially feasible high barrier sustainable packaging solutions for pharmaceutical and medical devices for global markets. The position will align with Klöckner Pentaplast's short and long term strategic goals and work with internal and external stakeholders to design and develop packaging solutions by collaborating with global innovation and cross functional teams.

Tasks & Responsibilities:

• Understand market/customer requirements to design, develop and validate high barrier sustainable packaging solutions for pharma and medical device products.
• Construct design brief in close coordination with sales, product line management, quality, manufacturing and regulatory to define product CTQs and CTPs
• Lead packaging development projects from concept to commercialization using Klöckner Pentaplast's stage gate process and present stage gate updates to peers and Klöckner Pentaplast's senior leadership team
• Work in close collaboration with global innovation team members to develop Klöckner Pentaplast's short and long term strategic platform solutions.
• Develop packaging solutions which meet with global pharma and medical device regulatory requirements.
• Work with Klöckner Pentaplast's external partners to develop open innovation and joint solutions that meet with customer and market expectations.
• Use quality by design (QBD) methodologies to develop robust solutions which would meet with pre-defined critical to quality (CTQ's) and critical to process (CTP's).
• Write timely and detailed but succinct reports to bring out the project goals, actions, observations and next steps

Domain expertise in pharma packaging/medical packaging

Demonstrated ability to work with process and production engineers to understand & solve real time operational challenges during product development

Demonstrated ability to use analytical techniques such as but not limited to – DSC. TGA, FTIR

Partner with material & technology providers to drive new innovations

Liase with legal/patent attorneys to develop/evaluate IP/Freedom to Operate

Monitor and drive product safety through regulatory compliances for all new products – familiarity with CONEG, PROP 65, USFDA, EC/EU, REACH etc…

Education: Masters degree in Polymer/Chemical/Plastics Engineering, min 8 years of relevant professional experience

Knowledge/Skills:

• In depth working knowledge of polymers such as but not limited to PE,PET,PP, PETG, PCTFE, PVC, PVDC
• Hand on experience on various polymer processing techniques such as single screw/twin screw extrusion, calendaring, coating and lamination
• Subject matter expertise on structure property relationship of different polymers.
• Working knowledge of various additives for polymers such as anti oxidants, nucleating agents, anti static agents, colorants etc.
• Working knowledge of films providing oxygen and moisture barrier for protection of sensitive product such as pharma solid/liquid oral dosage.
• Domain knowledge of sterilizable medical device packaging films using various sterilizable techniques such as gamma, E Beam, EtO etc.
• Hands-on experience on extrusion/lamination/coating processes
• Good understanding of various analytical techniques such as FTIR, DSC, TGA, DMA, Microscopy
• Good understanding of various instruments such as tensile tester, impact tester, rapid prototyping.
• Proficient in Microsoft Office – Ability to Enter and Interpret Data in Excel and Write Project Reports in Word, make presentations using powerpoint.

Ability to communicate clearly and timely with both internal and external stakeholders

Background in Pharma/Medical Device Packaging a plus, incl. an understanding of regulatory norms for pharma and medical devices.

Competencies:

• Strong interpersonal and communication skills.
• Ability to independently engage with customers, suppliers and internal stakeholders.
• Ability to efficiently handle multiple projects at the same time.
• Ability to write succinct technical reports
• Ability to anticipate constraints and risks, design work arounds and countermeasures to achieve project objectives
• Willingness to travel occasionally for customer support, project support or training.

If you are determined, thrive in a fast-paced environment with high levels of accountability and focus, then we'd love to meet you! Klöckner Pentaplast values Diversity, Equity and Inclusion and welcomes applicants from all identities, ideas, perspectives and experiences and encourage people from underrepresented backgrounds to apply. We aim to create an inclusive culture where our employees feel empowered to play to their strengths and see themselves reflected in the organization without regard to race, gender, religion, national origin, age, veteran status, disability, sexual preference, marital status, or inclusion in any other protected class.