Senior Project Engineer-New Product Development

Cottage Grove, WI • Global R&D Job TypeFull-timeDescriptionLead the Development of Next-Generation Fitness ProductsJohnson Health Tech is seeking an experienced Senior Project Engineer to help drive the development of innovative fitness equipment from concept through production. In this highly visible role, you’ll lead cross-functional global teams, solve complex engineering challenges, and play a critical role in delivering high-quality consumer products to market.As a technical leader within our New Product Development (NPD) organization, you’ll serve as the primary engineering liaison between Product Marketing, Factory Engineering, and Manufacturing teams. This role combines project leadership, product development, engineering analysis, and cross-functional collaboration in a fast-paced global environment.If you enjoy leading teams, influencing product direction, and bringing innovative ideas to life, we’d love to hear from you.What You’ll Do:Lead Cross-Functional Engineering Teams:· Lead global, cross-functional project teams to achieve product design, quality, cost, and schedule objectives· Serve as the primary technical lead throughout the product development lifecycle· Translate customer and market requirements into engineering product specifications and development plans· Coordinate communication between North America-based marketing teams and Asia-based engineering, manufacturing, and quality teams· Mentor engineers and designers while promoting collaboration, innovation, and engineering best practicesDrive New Product Development:· Independently manage multiple projects through the full New Product Development (NPD) process· Facilitate technical design reviews, engineering discussions, and project meetings to maintain alignment and momentum· Lead engineering problem-solving efforts related to product performance, manufacturability, and quality· Support overall product architecture and engineering design while collaborating with factory engineering teams on detailed CAD execution· Drive continuous improvement, value engineering, and design-for-manufacturability initiatives· Develop and execute product validation plans including strength, fatigue, and functional testing· Participate in DFMEA activities to ensure robust and reliable product designsSupport Production Launch & Manufacturing:· Support the transition of products into mass production· Review product samples, quality metrics, and inspection data to identify improvement opportunities· Troubleshoot manufacturing and product issues during production ramp-up· Develop functional requirements and engineering test plans· Collaborate closely with factory teams to optimize manufacturing efficiency, quality, and costRequirementsRequired Qualifications:· Bachelor’s degree in Mechanical Engineering or related field· 6+ years of mechanical design, product development, or project engineering experience· Proven experience leading technical projects or cross-functional engineering initiatives· Strong understanding of mechanical systems, manufacturing processes, and product development· Excellent organizational, communication, and problem-solving skills· Ability to manage multiple priorities in a fast-paced development environmentPreferred Experience:· Consumer product development experience· Experience with manufacturing processes including: o Plastic injection molding o Sheet metal fabrication o Tube forming o Casting o Machining o Welding and joining· Experience with DFMEA, validation testing, and product launch support· Experience working with global engineering and manufacturing teamsWhy Join Johnson Health Tech?· Lead the development of innovative products used worldwide· Work with global engineering, manufacturing, and product teams· Influence products from concept through production launch· Opportunity to mentor and develop engineering talent· Collaborative, fast-paced environment focused on innovation and continuous improvement· International travel opportunities (approximately 2–4 trips annually)Join a team where engineering innovation, collaboration, and product excellence drive everything we doEqual Opportunity Employer, including Protected Veterans and Individuals with Disabilities.