Senior Process Engineer

Senior Process Engineer of Seats ProductionThe Senior Process Engineer of Seats Production is responsible for analyzing, designing, and improving manufacturing processes to maximize efficiency, quality, safety, and cost performance. This role applies industrial engineering principles to optimize labor, material flow, equipment utilization, and production systems while supporting new product launches, capacity expansion, and continuous improvement initiatives. Works closely with manufacturing, quality, supply chain, and automation teams to drive data-based decisions and deliver sustainable operational improvements.Process Design & OptimizationDevelop and improve manufacturing processes for efficiency and cost-effectiveness.Conduct time studies, work measurement, and line balancing.Implement lean manufacturing principles (Kaizen, 5S, SMED).Layout & Material FlowDesign plant layouts, workstation ergonomics, and material flow.Optimize logistics within the plant (kanban systems, material handling).Ensure space utilization and smooth workflow.Capacity Planning & Resource ManagementAnalyze production capacity, time study, and forecast requirements.Plan client, machines, and tooling for new and existing programs.Support capital investment decisions for equipment.Cost Analysis & Continuous ImprovementPerform cost analysis for processes and suggest improvements.Drive continuous improvement projects to reduce waste and increase productivity.Monitor KPIs like cycle time, OEE, and scrap rates.Quality & Safety IntegrationEnsure processes comply with quality standards.Integrate ergonomics and safety into process design.Support root cause analysis for process-related defects.New Program SupportParticipate in DFM/A (Design for Manufacturing/Assembly) reviews.Support launch readiness by validating process capability.Prepare Process FMEA, work instructions, and standard operating procedures.Education & Experience12+ years related automotive manufacturing experience with Bachelor's degree, 8 years with Master's degree, 5 years with PhD or equivalent experienceExperience with lean manufacturing, Six Sigma, and ERP systems.Automotive OEM experience preferred.Experience with Just-In-Time (JIT) manufacturing.SkillsProven leadership skills and ability to manage cross-functional teams.Strong knowledge of trim line processes and automotive interior components.Excellent problem-solving, communication, and organizational skills.Proficiency in Microsoft Office and production planning softwareWorking ConditionsManufacturing plant environmentExposure to moving machinery and industrial noiseMay require shift work (days, nights, weekends)