Optical Component Assembler (Herndon)

We are seeking a hands-on, detail-oriented Optical Assembler to support the development and assembly of advanced laser and optical systems. This position will work closely with engineers and technicians to assemble precision optical and mechanical components into prototype and deliverable laser hardware. Unlike a high-volume manufacturing environment, our work consists primarily of research and development, prototype builds, and small quantities of customer and program hardware. Assemblies can vary significantly from project to project.

The ideal candidate is someone who enjoys precision hands-on work, takes pride in workmanship, can learn new assembly techniques quickly, and is comfortable working in an environment where designs and processes may evolve as development progresses.

What you’ll do:

• Perform precision assembly of optical and mechanical components for laser systems and subsystems.
• Install and secure optical components into mechanical mounts using adhesives, mechanical fasteners, fixtures, and other approved techniques.
• Clean, handle, and protect precision optical components using appropriate procedures.
• Apply epoxies and other adhesives accurately and consistently.
• Assemble prototype and low-volume hardware based on engineering drawings, work instructions, sketches, and direction from engineering personnel.
• Use microscopes, precision hand tools, fixtures, and measurement equipment as required.
• Perform in-process inspections and basic verification of completed assemblies.
• Identify workmanship issues, unexpected conditions, or discrepancies and communicate them to engineering or quality personnel.
• Support development builds where assembly procedures may be refined or modified as the design matures.
• Maintain accurate build and inspection documentation.
• Maintain a clean and organized workspace appropriate for precision optical assembly.
• Support multiple projects and adapt to different assembly requirements as program needs change.
• Follow applicable safety, quality, configuration-control, and manufacturing procedures.

What you’ll need:

• High school diploma or equivalent.
• Demonstrated ability to perform detailed, precision hands-on work.
• Strong attention to detail and commitment to workmanship and quality.
• Good manual dexterity and hand-eye coordination.
• Ability to work with small components using tweezers, hand tools, fixtures, and magnification.
• Ability to read and follow engineering drawings, written instructions, and assembly procedures.
• Ability to learn new assembly processes and techniques.
• Ability to communicate effectively with engineers and other technical personnel when requirements or assembly conditions are unclear.
• Ability to work independently while recognizing when additional direction is required.

Nice to haves:

• 1–3 years of experience in precision assembly, optical assembly, laser assembly, electronics assembly, aerospace, medical devices, or a similar technical manufacturing environment.
• Experience handling optical components.
• Experience working with epoxies, adhesives, solvents, or other controlled materials.
• Experience using microscopes or other optical magnification equipment.
• Experience with precision mechanical assembly.
• Experience reading mechanical drawings and toleranced dimensions.
• Experience working in an R&D, prototype, or low-volume manufacturing environment.
• Experience working under an ISO 9001, AS9100, or similar quality system.

The successful candidate will be:

• Detail-oriented: Takes pride in producing exceptionally clean and precise work.
• Patient: Comfortable performing delicate work where workmanship is more important than speed.
• Adaptable: Comfortable moving between different assemblies and projects.
• Mechanically inclined: Able to understand how components fit together and recognize potential problems.
• Curious: Interested in learning about lasers, optics, and precision assembly techniques.
• Communicative: Comfortable asking questions and working directly with engineers.
• Quality focused: Understands that small assembly errors can have significant effects on laser system performance.
• Team oriented: Works effectively in a collaborative R&D environment.

Physical Requirements

• Ability to perform precision hand assembly for extended periods.
• Ability to work with small components using tweezers, hand tools, fixtures, and microscopes.
• Ability to sit or stand at an assembly workstation for extended periods.
• Ability to visually inspect small components and assemblies using magnification.
• Ability to handle small parts and materials safely and accurately.