Plant Engineering Manager

Plant Engineering ManagerThe Plant Engineering Manager oversees all engineering, maintenance, utilities, and automation systems within a large, highly automated USDA food manufacturing plant. This leader ensures equipment reliability, regulatory compliance, continuous improvement, and long?term asset health while driving operational excellence in a 24/7 production environment.The role blends technical depth, leadership, strategic planning, and hands?on problem solving across mechanical, electrical, controls, and facility systems.Engineering Leadership & Technical DirectionEngineering Leadership — Set the technical vision for the plant, ensuring engineering strategies align with production goals, food safety requirements, and long?term asset health. This includes defining engineering standards, approving equipment specifications, and guiding the plant's automation roadmap.Team Development — Build a high?performance culture across maintenance, reliability, and controls teams. Provide coaching, succession planning, and skills development for technicians, supervisors, and engineers.Cross?Functional Influence — Serve as the plant's technical authority, partnering with Operations, Quality, Sanitation, and Corporate Engineering to solve complex problems and drive plant?wide improvements.Maintenance & Reliability ManagementMaintenance & Reliability — Own the plant's reliability strategy, including preventive, predictive, and condition?based maintenance programs (TPM).CMMS Optimization — Ensure accurate work order management, asset histories, and spare?parts control. Use data to identify chronic failures and optimize PM frequencies.Reliability Engineering — Lead root cause analysis (RCA), FMEA (FMECA, FMEDA), and reliability?centered maintenance (RCM) to reduce unplanned downtime.Performance Metrics — Track MTBF, MTTR, PM compliance, and maintenance cost per unit to drive continuous improvement.Automation, Controls & Advanced TechnologyAutomation & Controls — Oversee PLCs, SCADA, production & line control systems, and automated material handling.System Integration — Ensure seamless communication between equipment, sensors, and plant?wide control systems.Cybersecurity for OT — Implement secure access, patching, and network segmentation for industrial control systems.Troubleshooting Leadership — Guide teams through complex automation failures, ensuring rapid recovery and long?term corrective actions.Automated Production Systems – Industrial robotics and high-speed servo-based equipment systemsUSDA, Food Safety & Regulatory ComplianceUSDA & Food Safety Compliance — Ensure all engineering and maintenance activities meet USDA, FDA, HACCP, GMP, and internal food safety standards.Sanitary Design — Lead equipment and facility design reviews to ensure compliance with sanitary design principles.Audit Readiness — Maintain documentation, validation records, and maintenance logs to support USDA inspections and third?party audits.Management of Change (MOC) Control — Manage engineering changes to ensure they do not compromise food safety or regulatory compliance.Capital Project LeadershipCapital Project Management — Lead multi?million?dollar projects from concept to commissioning.Scope Development — Define project requirements, equipment specifications, and ROI analyses.Vendor & Contractor Management — Oversee bidding, selection, and performance of engineering firms and contractors.Startup & Commissioning — Ensure equipment validation, operator training, and performance testing meet design intent.Utilities, Facilities & InfrastructureUtilities & Infrastructure — Ensure critical plant utilities including ammonia refrigeration, boilers, compressed air, wastewater, and HVAC are maintained.Regulatory Compliance — Ensure compliance with PSM (Process Safety Management), environmental permits, and OSHA standards.Energy Management — Identify opportunities to reduce energy consumption and improve sustainability.Facility Integrity — Oversee structural, roofing, flooring, and environmental controls to maintain a safe, sanitary environment.Continuous Improvement & Operational ExcellenceContinuous Improvement — Drive Lean, Six Sigma, TPM, and Kaizen initiatives to improve throughput and reduce waste.OEE Optimization — Partner with Operations to analyze downtime, speed losses, and quality losses.Standard Work — Develop engineering SOPs, PM standards, and troubleshooting guides.Innovation — Evaluate emerging technologies (vision systems, robotics, predictive analytics) to enhance plant performance.Budgeting, Cost Control & Strategic PlanningBudget Management — Own the engineering and maintenance budgets, including labor, spare parts, contractors, and capital expenditures.Cost Reduction — Identify opportunities to reduce maintenance costs without compromising reliability.Long?Term Asset Planning — Develop 3–5-year capital plans with Central Engineering, equipment replacement strategies, and facility improvement roadmaps.Safety Leadership & Risk ManagementSafety Leadership — Champion a strong safety culture across engineering and maintenance teams.Risk Assessments — Lead hazard analyses, LOTO program improvements, and machine guarding compliance.Incident Response — Provide technical leadership during safety incidents, equipment failures, or utility disruptions.Required Skills & CompetenciesMechanical & Electrical Expertise — Strong understanding of industrial equipment, automation, and utilities within a high-speed CPG company.Project Management — Ability to manage complex timelines, contractors, and budgets.Regulatory Knowledge — Experience with USDA, HACCP, GMPs, and food safety engineering requirements.Leadership & People Development — Proven ability to coach, mentor, and build high?performing technical teams.Data?Driven Decision Making — Skilled in using CMMS, OEE data, and reliability metrics to guide improvements.Root Cause Analysis — Expertise in RCA, FMEA, and structured problem?solving methodologies.Food Safety – Fundamental understanding of Sanitary Design Principals, sanitation practices and requirements, and mitigation strategies.QualificationsRequired Qualifications:Bachelor's degree in Engineering (Mechanical, Electrical, Industrial, or related field).7 + years of engineering or maintenance leadership in food manufacturing, CPG, or high?automation environments.Demonstrated success managing large capital projects and cross?functional initiatives.Equipment, uptime and reliability (MTBF, MTTR)Successful execution of capital projects (on time/on budget)Maintenance cost performance (M&R spend)Audit readiness and regulatory complianceSafety performance metricsOEE improvement and waste reductionPreferred Qualifications:10 + years of engineering or maintenance leadership in food manufacturing, CPG, or high?automation environments.Professional certifications (PE, PMP, Six Sigma) are a plus.Experience in FDA, USDA?regulated or ready?to?eat (RTE) facilities strongly preferred.Additional InformationAnnual Salary Range: $165k - $185k , A relocation package is available to qualified candidatesThe pay range for this role is $165k - $185k (Annual). Actual wage will vary based on several factors, including but not limited to external market data, internal equity, location, and candidate skill set and experience. Base pay is just