CAD/CAM Programmer / CNC Machinist IV

Job Description

Job Description

Overview

The CAD/CAM Programmer / CNC Machinist IV is an expert-level, highly specialized role focused on research and development, prototype machining, and advanced manufacturing innovation in support of Fillauer's orthotic and prosthetic product lines. This position works in close collaboration with the Engineering team on new product development, process experimentation, first-article builds, and design-for-manufacturability initiatives. The CNC Machinist IV is expected to operate with a high degree of autonomy, solve complex and non-standard machining challenges, and contribute meaningfully to the advancement of Fillauer's manufacturing capabilities and product quality.

Responsibilities

• Lead prototype and first-article machining for new orthotic and prosthetic product development
• Collaborate directly with Engineering on design-for-manufacturability (DFM) feedback, process development, and iterative builds
• Program complex parts using CAM software (Mastercam, Fusion 360, SolidWorks CAM, or equivalent)
• Edit and optimize G-code programs for advanced multi-axis machining operations
• Design and develop fixtures and work-holding solutions for low-volume and one-off parts
• Select and optimize tooling, speeds, feeds, and machining strategies for new and complex materials including aluminum, stainless steel, titanium, plastics, composites, and exotic alloys
• Perform tight-tolerance machining and validate results using precision measurement tools including CMM, optical comparator, micrometers, and indicators
• Lead first-article inspection and participate in root cause analysis and corrective action processes
• Support experimental machining and process development efforts to advance manufacturing capabilities
• Document processes, learnings, parameter records, and revision histories
• Provide technical leadership and mentoring across the machining team

Qualifications

• High school diploma or equivalent required; Trade Certificate, apprenticeship, or relevant technical degree strongly preferred
• 8+ years of progressive CNC machining experience required
• Must have, or be eligible to obtain, a valid driver’s license and driving record within the standards outlined within Hanger’s Motor Vehicle Safety Policy and Procedures.