Senior Casting Engineer (Onsite)

Date Posted: 2026-07-09 Country: United States of America Location: US-IL-ROCKFORD-P6 ~ 4747 Harrison Ave ~ 4747 HARRISON AVE-P6 Position Role Type: Onsite U.S. Citizen, U.S. Person, or Immigration Status Requirements: U.S. citizenship is required, as only U.S. citizens are authorized to access information under this program/contract. Security Clearance Type: None/Not Required Security Clearance Status: Not Required We’re seeking a Senior Casting Engineer to support our Electric Systems Power Generation department. In this role, you'll be supporting the design and manufacturing of castings used to produce products like Integrated Drive Generators, Variable Frequency Generators, motors, and ram air turbines. As a Senior Casting Engineer, you’ll collaborate closely with design engineers, manufacturing engineers, and suppliers to ensure our mechanical and electromagnetic equipment meet rigorous cost, weight, and reliability standards. You will develop and drive innovative solutions that are necessary to support our supplier and plant sites as we produce and deliver the industry leading products that power the aerospace industry. What You Will Do Support Aerospace Component Production: Oversee the manufacturability of various components with a focus on housings and other components that are produced via complex geometry sand casting practices. Engineering Drawing Review: Conduct thorough evaluations of engineering drawings to ensure designs are both feasible and optimized for manufacturability. Casting Tooling Design and Evaluation: Design and review tooling for producing casted components, focusing on producibility, quality, and cost. Manufacturing Process Development and Optimization: Collaborate with plant sites and suppliers to develop and refine manufacturing processes, troubleshoot issues, and drive continuous improvement. Standard Work Development: Create and implement standardized work procedures to ensure consistency, quality, and efficiency in production processes. Cost Reduction Initiatives: Work closely with plant sites and suppliers to analyze and reduce standard costs, implementing cost-saving measures without compromising quality. Production Support and Problem Resolution: Identify root causes of production issues and implement corrective actions to maintain smooth and efficient operations. Travel 25-50% What You Will Learn You will learn how to lead the production of cutting-edge aerospace components, including Integrated Drive Generators and Variable Frequency Generators, making a tangible difference in advanced aerospace systems. You will gain hands-on experience with complex electromagnetic systems, mastering skills from design and manufacturability to tooling and production optimization. Qualifications You Must Have Typically requires a degree in Science, Technology, Engineering or Mathematics (STEM) and minimum 5 years prior relevant experience or an Advanced Degree in a related field and minimum 3 years of experience Qualifications We Prefer Experience designing, producing, or supporting complex-geometry sand-cast components, particularly for aerospace or similar high-tech industries. Proficiency in designing and evaluating tooling for cast components, including patterns, cores, gating, and casting simulation. Experience in developing, optimizing, and troubleshooting manufacturing processes, with a track record of collaboration with plant sites and suppliers. Experience with other processes that may be used in lieu of casting such as, traditional machining hogouts and additive manufacturing via powder bed fusion, material jetting, directed energy deposition, etc. Proven ability to analyze and reduce standard costs while maintaining high quality, with experience in cost management and efficiency improvements. Skilled in identifying root causes of production issues and implementing effective corrective actions to ensure smooth and efficient operations. Ability to review and interpret engineering drawings to ensure designs are feasible and optimized for manufacturability. Excellent interpersonal skills with a demonstrated ability to work effectively within multidisciplinary teams and establish strong working relationships. What We Offer Some of our competitive benefits package includes: Medical, dental, and vision insurance Three weeks of vacation for newly hired employees Generous 401(k) plan that includes employer matching funds and separate employer retirement contribution, including a Lifetime Income Strategy option Tuition reimbursement program Student Loan Repayment Program Life insurance and disability coverage Optional coverages you can buy: pet insurance, home and auto insurance, additional life and accident insurance, critical illness insurance, group legal, ID theft protection Birth, adoption, parental leave benefits Ovia Health, fertility, and family planning Adoption Assistance Autism Benefit Employee Assistance Plan, including up to 10 free counseling sessions Healthy You Incentives, wellness rewards program Doctor on Demand, virtual doctor visits Bright Horizons, child and elder care services Teladoc Medical Experts, second opinion program And more! Learn More & Apply Now! We make modern flight possible for millions of travelers and our military every second. Our major product lines are on-board virtually every aircraft flying. Be it keeping passengers safe with our emergency power generation systems or creating a positive in-flight experience through reliable cabin pressure controls and quieter engines, Power & Controls focuses on delivering a best-in-class experience to our customers. We hire the top people in the industry. Their ideas drive our performance, and their integrity keeps our customers happy. Join us as we take flight! *Please ensure the role type (defined below) is appropriate for your needs before applying to this role. Onsite: Employees who are working in Onsite roles will work primarily onsite. This includes all production and maintenance employees, as they are essential to the development of our products. At Collins, the paths we pave together lead to limitless possibility. And the bonds we form – with our customers and with each other -- propel us all higher, again and again. Apply now and be part of the team that’s redefining aerospace, every day. As part of our commitment to maintaining a secure hiring process, candidates may be asked to attend select steps of the interview process in-person at one of our office locations, regardless of whether the role is designated as on-site, hybrid or remote. The salary range for this role is 86,800 USD - 165,200 USD. The salary range provided is a good faith estimate representative of all experience levels. RTX considers several factors when extending an offer, including but not limited to, the role, function and associated responsibilities, a candidate’s work experience, location, education/training, and key skills. Hired applicants may be eligible for benefits, including but not limited to, medical, dental, vision, life insurance, short-term disability, long-term disability, 401(k) match, flexible spending accounts, flexible work schedules, employee assistance program, Employee Scholar Program, parental leave, paid time off, and holidays. Specific benefits are dependent upon the specific business unit as well as whether or not the position is covered by a collective-bargaining agreement. Hired applicants may be eligible for annual short-term and/or long-term incentive compensation programs depending on the level of the position and whether or not it is covered by a collective-bargaining agreement. Payments under these annual programs are not guaranteed and are dependent upon a variety of factors including, but not limited to, individual performance, business unit performance, and/or the company’s performance. This role is a U.S.-based role. If the successful candidate resides in a U.S. territory, the appropriate pay structure and benefits will apply. RTX anticipates the application window closing approximately 40 days from the date the notice was posted. However, factors such as candidate flow and business necessity may require RTX to shorten or extend the application window. RTX is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability or veteran status, or any other applicable state or federal protected class. RTX provides affirmative action in employment for qualified Individuals with a Disability and Protected Veterans in compliance with Section 503 of the Rehabilitation Act and the Vietnam Era Veterans’ Readjustment Assistance Act. Privacy Policy and Terms: Click on this link to read the Policy and Terms RTX is an aerospace and defense company that provides advanced systems and services for commercial, military and government customers worldwide. It comprises three industry-leading businesses – Collins Aerospace, Pratt & Whitney, and Raytheon. Its 195,000 employees enable the company to operate at the edge of known science as they imagine and deliver solutions that push the boundaries in quantum physics, electric propulsion, directed energy, hypersonics, avionics and cybersecurity. The company, formed in 2020 through the combination of Raytheon Company and the United Technologies Corporation aerospace businesses, is headquartered in Arlington, Virginia.