Automation Controls Engineer

Automation And Controls EngineerIt's fun to work in a company where people truly BELIEVE in what they are doing! We're committed to bringing passion and customer focus to the business.Position SummaryThe Automation and Controls Engineer is a key position on the Manufacturing Engineering Team that is responsible for programming and maintaining automated control systems to ensure efficient operations. This role sets the standardization for system architecture software and hardware requirements along with implementing safety systems. Providing ongoing support for automated systems, troubleshooting issues, and ensuring optimum performance through correctly identified preventative and predictive maintenance is key. This function provides input to the selection of and leads the implementation of digital manufacturing software to improve operational efficiency. This role is based at the Sharonville facility but will require approximately 15% travel to support additional manufacturing sites.Scope of ResponsibilityGeneralInterpret and maintain technical documentation including wiring diagrams, loop drawings, block diagrams, and schematics.Comply with escalation matrix for control system discrepancies and operator challenges.Ensure compliance with NFPA 70E electrical safety and OSHA safety standards.Collaborate with manufacturing engineers, production, quality, safety, to ensure controls systems are implemented with end user input.Utilize a continuous improvement mindset and problem-solving tools throughout troubleshooting.Provide remote control and automation support to satellite facilities.Comply with change management process for documentation and automation modifications.System Architecture & StandardizationCreate standardization guides for controlling hardware and softwareDesign, maintain, and determine upgrades required to the system architectureIntegrate a safety system into the control scheme including interlocks, e-stops, etcStandardize system architecture across sites to manage systems effectivelyMaintain and integrate SCADA networkProgramming & Process AutomationWrite and test PLC and DCS programs for automated operations systemsCreate, troubleshoot, maintain, and modify programming logicCollaborate with production on optimized HMI layoutsInterpret and troubleshoot robotic control schemeCreate and implement operator instructions/training for controls upgrades and changesI/O Device Integration & MaintenanceConfigure and install I/O devices including but not limited to flow control, level control, temperature control, and pH monitoringIntegrate control loops with associated instrumentationDetermine PMs for I/O devices and automation equipment and set up in coordination with the Maintenance and Reliability ManagerMaintain networked I/O modulesDetermine current network protocols and standardize them across sitesDigital SystemsImplement and maintain digital manufacturing software to improve plant floor visibility and operational responsivenessSupport integration of data between manufacturing software (PlantPAx to ERP System, CMMS to MES, etc.)Collaborate with production to ensure optimal operator interface with digital manufacturing softwareSystem Monitoring & Deviation DetectionMaintain the process monitoring/historian databasePerform root cause analyses on control system and automation failuresCollaborate with production and engineering to configure optimal alarms and setpointsPerform alarm rationalization to ensure ideal operator interfaceMinimum QualificationsExperience in programming, troubleshooting, and maintaining automated control systemsAbility to read and interpret Industrial Diagrams and SchematicsExperience with Rockwell FactoryTalk and/or PlantPAx strongly preferredExcellent organizational and collaborative skillsStrong communication skillsControls related to manufacturing industry strongly preferredAbility to manage multiple tasks and projects at the same timeEducation Qualifications:Bachelor's degree in computer science, software engineering, industrial automation, mechatronics, or similar or associate's degree with 5 years minimum experience in related fieldOther Information:Full-Time (40 hours a week)Benefits: Healthcare, PTO, Holiday Pay, and 401K Matching PlanTravel: 15% within the US and CanadaDirect reports: noneDuBois provides equal employment opportunities to all employees and applicants for employment without regard to race, color, ancestry, national origin, gender, sexual orientation, marital status, religion, age, disability, gender identity, gender expression, genetic information, service in the military, veteran status, or any other protected status in accordance with applicable federal, state, and/or local law and/or regulation.