Malibu TN Product Quality Engineer

Description

Summary

The Quality Engineer supports day-to-day quality assurance and continuous improvement activities at the assigned MBI brand/plant location ensuring products meet Malibu Boats quality performance and safety standards. This role partners with Production Engineering and Supplier Quality to identify contain and eliminate defects; supports new product introduction; and drives structured problem solving to reduce scrap rework and warranty cost.

Key Responsibilities

Quality Engineering & Problem Solving

• Analyze quality data (scrap rework DPU warranty) to identify top defect drivers and lead root cause problem solving (8D 5-Why A3 Fishbone).
• Develop and maintain Criteria for Acceptance documents control plans and inspection standards for assigned product lines/stations.
• Lead containment and corrective action activities for in-process and field quality issues verifying effectiveness.

In-Process & Incoming Quality

• Support and audit in-process inspection and layered process audits across assigned production areas.
• Partner with Supplier Quality on incoming material issues affecting the production line.
• Support material review board (MRB) and disposition of nonconforming material.

New Product Introduction

• Support new product/model launches by developing test and inspection methods and participating in design and process reviews.
• Support APQP/PFMEA activities for new products and engineering changes as needed.

Continuous Improvement & Reporting

• Support the plants COPQ reduction and continuous improvement priorities in partnership with the CI Site/Brand Lead.
• Maintain and report quality KPIs (FPY DPU scrap rework hours) to plant and brand leadership.
• Participate in daily Gemba/tiered accountability meetings.

#MalibuBoats

Qualifications

Required

• Bachelors degree in Engineering Quality Manufacturing or related field or equivalent combination of education and experience
• 2-5 years of experience in a quality or manufacturing engineering role
• working knowledge of root cause analysis tools inspection methods and quality documentation (control plans CFAs FMEAs)

Preferred

• Experience in marine automotive RV or other high-mix/custom manufacturing
• Six Sigma Green Belt or working knowledge of Lean/Six Sigma tools
• familiarity with ISO 9001 quality systems

Key Competencies

• Accountability dependability adaptability flexibility
• Attention to detail
• Analytical data-driven problem solving
• Communication and cross-functional collaboration
• Willingness to learn
• Ethics integrity honesty

Teamwork: Balances team and individual responsibilities; Exhibits objectivity and openness to others views; Gives and welcomes feedback; contributes to building a positive team spirit; Puts success of team above own interests; Supports everyones efforts to succeed.

Motivation: Measures self against standard of excellence.

Quality: Demonstrates accuracy and thoroughness; Applies feedback to improve performance; Monitors own work to ensure quality.

Attendance/Punctuality: Is consistently at work and on time.

Dependability: Takes responsibility for own actions.

Physical Demands

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Continuous/C 67-100% Frequent/F 33-66% Occasional/O 33% None/N

Sits hours

Stands hours

Walks hours

Drives hours

Employee Lifts and/or Carries: type amount of weight in each area.

Maximum: 50 (lbs.) Frequently: 20 (lbs.) Occasionally: 35 (lbs.)

Employee uses Hands for repetitive activities:

Simple Grasping: Right Left

Pushing/Pulling: Right Left

Fine Manipulation: Right Left

Employee uses Feet for repetitive activities:

Right: Left:

Employee is required to perform these activities:

Bending At Waist:

Squatting:

Climbing Ladders Stairs:

Kneeling On Ground:

Reaching Above Shoulder:

Work Environment

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job (i.e. heat/cold dust/dampness height; chemical; noise) PPE requirements are included. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

• Hands-on role with significant presence on the manufacturing floor.
• Exposure to various settings - fiberglass finishing and assembly operations.
• Fast-paced focused production environment.
• Typical 10-hour workdays based upon facility.
• Typical 4- or 5-day work week schedule based upon facility and schedule loading.
• Overtime is occasional to frequent based on a number of factors.
• Required to work indoors and outdoors year-round and in all weather conditions.
• May be required to work during production shutdowns or other off schedule periods to conduct special activities.
• Safety glasses required while in production areas
• Other PPE may be required based on specific projects.

Success Metrics

• FPY/DPU improvement
• scrap & rework reduction
• warranty cost per unit reduction
• on-time closure of corrective actions

Required Experience:

IC