Cold Heading and Metal Forming Operator

Job Description

Job Description

Cold Heading and Metal Forming Operator

Step onto the floor at 4:00 PM in our Mundelein, IL plant, where precision and momentum define the shift. You’ll start your journey on first shift (6:00 AM – 4:30 PM) for 4–6 months of hands-on training, then transition to second shift (4:00 PM – 2:30 AM) where you’ll keep production humming. At MacLean‑Fogg, your work helps power the automotive and industrial sectors with components built to exacting standards.

• Location: On-site in Mundelein, Illinois
• Shift Path: Train on 1st shift (4–6 months), then move to 2nd shift
• Compensation: Start at $23.00/hour; moves to $25.50/hour after training when working 2nd shift

• Position Type: Full-Time (Non-Exempt)

You’ll set up and run forming equipment (cold heading, hot forming, and related machines), dialing in tooling and alignment to hit production rates. Throughout the run, you’ll measure, verify, and record critical dimensions, adjusting on the fly to keep quality tight and uptime high. You’ll partner with Quality and Maintenance to troubleshoot issues, complete routine preventive care, and maintain a clean, organized cell. Safety is your constant—procedures are followed, hazards are mitigated, and teammates look out for each other.

• Operate forming machinery per documented work instructions and procedures
• Set up machines, verify tooling and alignment, and optimize for throughput and stability
• Inspect parts during and after runs using micrometers, calipers, and visual checks
• Monitor performance, perform routine maintenance, and prevent downtime
• Accurately log production counts and inspection results in paper or electronic systems
• Collaborate with Quality and Maintenance to resolve process or equipment issues
• Maintain a clean, orderly workstation and uphold all safety protocols

• Strong mechanical aptitude and practical problem-solving
• Ability to read part prints and production specifications
• Comfort using precision measuring tools (micrometers, calipers, etc.)
• Consistency, attention to detail, and composure under pressure
• Basic troubleshooting and machine adjustment capability
• Clear communication and effective teamwork

• High school diploma or GED
• Experience in manufacturing or production
• Ability to thrive in a physical, fast-paced setting (lift up to 40 lbs; stand for extended periods)
• Willingness to work the required shift and overtime as needed
• Solid basic math and reading comprehension

• Hands-on time with cold headers, hot formers, or similar forming equipment
• Exposure to lean, 5S, or continuous improvement practices
• Background in metal forming or automotive manufacturing

• Equipment troubleshooting and mechanical diagnostics
• Setting up machines for production runs
• Shop math applied to measuring and adjustments
• Blueprint/print reading

• Cold Heading Machine

Join MacLean‑Fogg and turn raw material into precision parts that keep industries moving—one reliable run at a time.